Porous carbon sheet and precursor fiber sheet thereof

US10957916B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-10957916-B2
Application numberUS-201615544455-A
CountryUS
Kind codeB2
Filing dateJan 19, 2016
Priority dateJan 28, 2015
Publication dateMar 23, 2021
Grant dateMar 23, 2021

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  1. Title

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  2. Abstract

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  4. Key dates

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  5. First independent claim

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Abstract

Official abstract text for this publication.

A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appearance defects even when the bulk density of the porous carbon sheet is lowered.

First claim

Opening claim text (preview).

The invention claimed is: 1. A precursor fiber sheet comprising: short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.03 mass % to 0.10 mass %, and a heat-carbonizable resin, wherein the natural pulp is sulfite pulp, wherein the short carbon fibers and the natural pulp are randomly dispersed in a two-dimensional plane. 2. The precursor fiber sheet according to claim 1 , comprising 5 to 100 parts by mass of the natural pulp based on 100 parts by mass of the short carbon fibers. 3. The precursor fiber sheet according to claim 2 , wherein the natural pulp is wood pulp. 4. The precursor fiber sheet according to claim 1 , wherein the natural pulp is wood pulp. 5. A method of producing a porous carbon sheet comprising: heating the precursor fiber sheet according to claim 1 at a temperature having a maximum temperature of 1300 to 3000 ° C. to convert the natural pulp and the heat-carbonizable resin into a bonding carbide.

Assignees

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Classifications

  • Gas diffusion layers · CPC title

  • Porous electrodes · CPC title

  • Fuel cells with polymeric electrolytes · CPC title

  • by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives (in combination with needling D04H1/488) · CPC title

  • Wood pulp · CPC title

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What does patent US10957916B2 cover?
A precursor fiber sheet includes short carbon fibers having an average length of 3 to 10 mm, natural pulp having an ash content of 0.15 mass % or less, and a heat-carbonizable resin, and a porous carbon sheet is obtained by carbonizing the precursor fiber sheet. This enhances gas diffusibility and water removal properties of the porous carbon sheet and has high mechanical strength and few appea…
Who is the assignee on this patent?
Toray Industries
What technology area does this patent fall under?
Primary CPC classification D03D15/275. Mapped technology areas include Textiles & Paper.
When was this patent published?
Publication date Tue Mar 23 2021 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).