Pressurized air systems for aircraft and related methods

Patent metadata

Field	Value
Publication number	US-10954865-B2
Application number	US-201816012327-A
Country	US
Kind code	B2
Filing date	Jun 19, 2018
Priority date	Jun 19, 2018
Publication date	Mar 23, 2021
Grant date	Mar 23, 2021

Abstract

Pressurized air systems for aircraft and related methods are described herein. An example pressurized air system includes a compressor having a compressor inlet and a compressor outlet. The compressor inlet receives air from a first air source and the compressor outlet supplies pressurized air to an environmental control system (ECS). The pressurized air system includes a turbine having a turbine inlet to receive air from a second air source, a first overrunning clutch operatively coupled between an output shaft of an accessory gearbox and the compressor, the accessory gearbox operatively coupled to a drive shaft extending from an engine of the aircraft, and a second overrunning clutch operatively coupled between the compressor and the turbine. The first and second overrunning clutches enable the accessory gearbox to drive the compressor during a first mode of operation and enable the turbine to drive the compressor during a second mode of operation.

First claim

What is claimed is:

1. A method comprising:
operating, via a controller, a pressurized air system in a first mode of operation, the pressurized air system including:
a compressor having a compressor inlet and a compressor outlet, the compressor inlet configured to receive air from a first air source and the compressor outlet configured to supply pressurized air to an environmental control system (ECS) of an aircraft;
a turbine having a turbine inlet configured to receive air from a second source;
a first overrunning clutch operatively coupled between an output shaft of an accessory gearbox and the compressor, the accessory gearbox operatively coupled to a drive shaft extending from an engine of the aircraft;
a second overrunning clutch operatively coupled between the compressor and the turbine, the first and second overrunning clutches configured to enable the accessory gearbox to drive the compressor during the first mode of operation and to enable the turbine to drive the compressor during a second mode of operation; and
a third overrunning clutch operatively coupled between a starter input shaft of the accessory gearbox and the turbine, wherein the pressurized air system is configured to, during a third mode of operation, supply high pressure air to the turbine to drive the starter input shaft to start the engine;

determining, via the controller, an operating speed of the engine of the aircraft; and
operating the pressurized air system in the second mode of operation when the operating speed is below a threshold speed by sending, via the controller, a command signal to open a turbine inlet valve disposed between the turbine and a bleed air port of the engine such that bleed air is supplied to the turbine to power the turbine to drive the compressor to produce the pressurized air.

2. The method of claim 1 , further including:
operating the pressurized air system in the first mode when the operating speed is above the threshold speed by sending, via the controller, a command signal to close the turbine inlet valve.

3. The method of claim 1 , further including:
prior to operating the pressurized air system in the first mode of operation, operating the pressurized air system in the third mode of operation by sending, via the controller, a command signal to open a turbine starter valve disposed between a high pressure air source and the turbine such that the high pressure air is supplied to the turbine to drive the turbine to power the accessory gearbox and start the engine.

4. The method of claim 3 , wherein the high pressure air source is at least one of an auxiliary power unit (APU) or another engine of the aircraft.

5. The method of claim 3 , wherein the pressurized air system includes a fan duct inlet valve coupled to a passageway, the passageway fluidly coupling the compressor outlet to a fan duct of the engine, the method further including:
during the third mode of operation, sending, via the controller, a command signal to open the fan duct inlet valve to direct air exiting the compressor outlet to the fan duct of the engine.

6. A pressurized air system for an aircraft, the pressurized air system comprising:
a compressor having a compressor inlet and a compressor outlet, the compressor inlet configured to receive air from a first air source and the compressor outlet configured to supply pressurized air to an environmental control system (ECS) of the aircraft;
a turbine having a turbine inlet configured to receive air from a second air source;
a first overrunning clutch operatively coupled between an output shaft of an accessory gearbox and the compressor, the accessory gearbox operatively coupled to a drive shaft extending from an engine of the aircraft;
a second overrunning clutch operatively coupled between the compressor and the turbine, the first and second overrunning clutches configured to enable the accessory gearbox to drive the compressor during a first mode of operation and to enable the turbine to drive the compressor during a second mode of operation; and
a third overrunning clutch operatively coupled between a starter input shaft of the accessory gearbox and the turbine, wherein the pressurized air system is configured to, during a third mode of operation, supply high pressure air to the turbine to drive the starter input shaft to start the engine.

7. The pressurized air system of claim 6 , wherein the turbine is operatively coupled to the third overrunning clutch via a planetary gearbox configured to provide a gear reduction from the turbine to the starter input shaft of the accessory gearbox.

8. The pressurized air system of claim 6 , further including:
a first passageway fluidly coupling the compressor outlet and the ECS;
a second passageway fluidly coupling the first passageway to a fan duct of the engine; and
a fan duct inlet valve operatively coupled to the second passageway, wherein the fan duct inlet valve, during the third mode of operation, is configured to be opened to direct the pressurized air supplied by the compressor outlet to the fan duct of the engine.

9. The pressurized air system of claim 6 , wherein the second air source is bleed air from a high-pressure compressor of the engine.

10. The pressurized air system of claim 9 , further including:
a passageway fluidly coupling a bleed air port of the high-pressure compressor and the turbine inlet; and
a turbine inlet valve operatively coupled to the passageway, wherein the turbine inlet valve, during the first mode of operation, is configured to be closed such that bleed air is not supplied to the turbine, and wherein the turbine inlet valve, during the second mode of operation, is configured to be opened to supply the bleed air from the high-pressure compressor to the turbine inlet to power the turbine to drive the compressor.

11. The pressurized air system of claim 10 , wherein the passageway is a first passageway and the turbine inlet valve is a first turbine inlet valve, the pressurized air system further including:
a second passageway fluidly coupling a high pressure air source and the first passageway;
a second turbine inlet valve operatively coupled to the first passageway, wherein the first turbine inlet valve is operatively coupled to the first passageway between the bleed air port and the second passageway, and the second turbine inlet valve is operatively coupled to the first passageway between the second passageway and the turbine inlet; and
a turbine starter valve operatively coupled to the second passageway.

12. The pressurized air system of claim 11 , wherein the first and second turbine inlet valves, during the second mode of operation, are configured to be opened to supply the bleed air from the high-pressure compressor to the turbine inlet and the turbine starter valve is closed, and wherein, during the third mode of operation, the first turbine inlet valve is configured to be closed, the second turbine inlet valve is configured to be opened, and the turbine starter valve is configured to be opened to provide the high pressure air to the turbine inlet.

13. The pressurized air system of claim 11 , wherein the high pressure air source is an auxiliary power unit (APU).

14. The pressurized air system of claim 11 , wherein the high pressure air source is another engine of the aircraft.

15. The pressurized air system of claim 6 , wherein the first air source is fan air from a fan duct of the engine.

16. The pressurized air system of claim 6 , wherein the first and second overrunning clutches are sprag clutches.

17. An aircraft comprising:
a system that op

Assignees

• Boeing Co

Inventors

• Mackin Steve G

Classifications

• B64D13/06 Primary

  the air being conditioned (pressurising B64D13/02) · CPC title

• Y02T50/50

  On board measures aiming to increase energy efficiency · CPC title

• B64D2013/0618

  with arrangements for reducing or managing bleed air, using another air source, e.g. ram air · CPC title

• B64D15/166

  using pneumatic boots · CPC title

• F05D2260/606

  Bypassing the fluid · CPC title