Foamed treatment fluids for lost circulation control

Patent metadata

Field	Value
Publication number	US-10954426-B2
Application number	US-201816462146-A
Country	US
Kind code	B2
Filing date	Jul 13, 2018
Priority date	Jul 13, 2018
Publication date	Mar 23, 2021
Grant date	Mar 23, 2021

Abstract

Methods and compositions for a foamed treatment fluid in a wellbore. A method of treating a lost circulation zone comprising: introducing a foamed treatment fluid into a lost circulation zone in a subterranean formation, wherein the foamed treatment fluid comprises: a cement; a viscosifying agent; a thixotropic additive; a foaming surfactant; a gas; and water; allowing the foamed treatment fluid to set in the lost circulation zone to seal the lost circulation zone. A foamed treatment fluid comprising: a cement; a viscosifying agent; a thixotropic additive; a foaming surfactant; a gas; and water.

First claim

What is claimed is:

1. A method of lost circulation control comprising:
introducing a foamed treatment fluid into a lost circulation zone in a subterranean formation, wherein the foamed treatment fluid comprises:
a cement;
a viscosifying agent;
a thixotropic additive;
a foaming surfactant;
a gas; and
water;

wherein the foaming surfactant comprises a polyethylene glycol alkyl ether (C6-C10), sulfate ammonium salt; and
allowing the foamed treatment fluid to set in the lost circulation zone to seal the lost circulation zone.

2. The method of claim 1 , wherein the foamed treatment fluid has a 10-second static gel strength of at least about 15 lbf/100 ft 2 , and a 10-minute static gel strength of at least about 70 lbf/100ft 2 at least about 15 lbf/100 ft 2 .

3. The method of claim 1 , wherein the cement comprises at least one cementitious material selected from the group consisting of a Portland cement, pozzolanic cement, gypsum cement, high alumina content cement, slag cement, a Sorel cement and combinations thereof.

4. The method of claim 1 , wherein the cement comprises a pozzolan cement comprising at least one silica source selected from the group consisting of fly ash, slag, silica fume, fumed silica, crystalline silica, silica flour, cement kiln dust, volcanic rock, perlite, metakaolin, diatomaceous earth, zeolite, shale, agricultural waste ash, and combinations thereof.

5. The method of claim 1 , wherein the viscosifying agent comprises a clay.

6. The method of claim 1 , wherein the thixotropic additive comprises at least one component selected from the group consisting of fumed silica, sodium silicate, potassium silicate, silicic acid, colloidal silicic acid, and combinations thereof.

7. The method of claim 1 , wherein the foamed treatment fluid has a density of about 8 lb/gal to about 11 lb/gal.

8. The method of claim 1 , wherein the foamed treatment fluid in the lost circulation zone reduces loss of a fluid into the lost circulation zone, wherein the fluid is subsequently introduced into the wellbore.

9. The method of claim 1 , wherein the foamed treatment fluid in the lost circulation zone reduces loss of a drilling fluid circulated in the wellbore while a drill string is disposed within the wellbore.

10. The method of claim 1 , wherein introducing the foamed treatment fluid comprising pumping the foamed treatment fluid through a drill string and out through a drill bit on the drill string.

11. The method of claim 1 , wherein the cement comprises a Portland cement, wherein the cement further comprises a pozzolan cement that comprises silica fume, wherein the viscosifying agent comprises a synthetic clay, and wherein the thixotropic additive comprises a sodium silicate.

12. The method of claim 1 :
wherein the cement comprises a Portland cement and is present in an amount of about 10% to about 30% by weight of the foamed treatment fluid;
wherein the cement further comprises a pozzolan cement that comprises silica fume, wherein the silica fume is present in an amount of about 0.1% to about 20% by weight of the foamed treatment fluid;
wherein the viscosifying agent comprise a synthetic clay and is present in an amount of about 0.25% to about 5% by weight of the foamed treatment fluid;
wherein the thixotropic additive comprises a sodium silicate and is present in an amount of about 0.1% to about 5% by weight of the foamed treatment fluid;
wherein the polyethylene glycol alkyl ether (C6-C10), sulfate ammonium salt is present in an amount of about 0.25% to about 5% by weight of the foamed treatment fluid;
wherein the gas comprises a nitrogen and is present in an amount of about 1% to about 50% by weight of the foamed treatment fluid;
wherein the foamed treatment fluid has a density of about 8 lb/gal to about 11 lb/gal; and
wherein the foamed treatment fluid further comprises sodium hydroxide in an amount of about 0.1% to about 1% based on a total weight of the foamed treatment fluid.

13. The method of claim 1 , wherein the subterranean formation comprises a bottom hole static temperature ranging from about 30° F. to about 450° F.

14. The method of claim 1 , wherein the subterranean formation comprises a bottom hole static temperature ranging from about 30° F. to about 200° F.

15. A method of lost circulation control comprising:
introducing a foamed treatment fluid through a drill string, out through a drill bit on the drill string, and into a lost circulation zone in a subterranean formation, wherein the foamed treatment fluid comprises:
a cement;
a viscosifying agent;
a thixotropic additive;
a foaming surfactant;
a gas; and
water;

wherein the foaming surfactant comprises a polyethylene glycol alkyl ether (C6-C10), sulfate ammonium salt;
wherein the foamed treatment fluid has a 10-second static gel strength of at least about 15 lbf/100 ft 2 , and a 10-minute static gel strength of at least about 70 lbf/100 ft 2 ; and
wherein the foamed treatment fluid has a density of about 8 lb/gal to about 11 lb/gal;
allowing the foamed treatment fluid to set in the lost circulation zone to seal the lost circulation zone, such that the foamed treatment reduce loss of drilling fluid into the lost circulation zone.

16. The method of claim 15 ,
wherein the cement comprises at least one cementitious material selected from the group consisting of a Portland cement, gypsum cement, high alumina content cement, slag cement, a Sorel cement and combinations thereof;
wherein the cement further comprises a pozzolan cement that comprises at least one silica source selected from the group consisting of fly ash, slag, silica fume, fumed silica, crystalline silica, silica flour, cement kiln dust, volcanic rock, perlite, metakaolin, diatomaceous earth, zeolite, shale, agricultural waste ash, and combinations thereof;
wherein the viscosifying agent comprises a synthetic clay; and
wherein the thixotropic additive comprises at least one component selected from the group consisting of fumed silica, sodium silicate, potassium silicate, silicic acid, colloidal silicic acid, and combinations thereof.

17. The method of claim 15 , wherein the cement comprises a Portland cement, wherein the cement further comprises a pozzolan cement that comprises silica fume, wherein the viscosifying agent comprises a synthetic clay, and wherein the thixotropic additive comprises a sodium silicate.

18. A method of lost circulation control comprising:
introducing a foamed treatment fluid through a drill string, out through a drill bit on the drill string, and into a lost circulation zone in a subterranean formation, wherein the foamed treatment fluid comprises:
a cement, wherein the cement comprises at least one cementitious material selected from the group consisting of a Portland cement, gypsum cement, high alumina content cement, slag cement, a Sorel cement and combinations thereof, wherein the cement further comprises a pozzolan cement that comprises at least one silica source selected from the group consisting of fly ash, slag, silica fume, fumed silica, crystalline silica, silica flour, cement kiln dust, volcanic rock, perlite, metakaolin, diatomaceous earth, zeolite, shale, agricultural waste ash, and combinations thereof;
a viscosifying agent wherein the viscosifying agent comprises a synthetic clay;
a thixotropic additive, wherein the thixotropic additive comprises at least one component selected from the group consisting of fumed silica, sodium silicate, potassium silicate, silicic acid, colloidal silicic acid, and combinations thereof;
a foaming surfactant,

Assignees

• Halliburton Energy Services Inc

Inventors

• Han Tan Brendon Chia
• Lewis Samuel Jason
• Pisklak Thomas Jason
• Jones Paul Joseph

Classifications

• C09K8/518 Primary

  Foams · CPC title

• C09K8/506

  containing organic compounds · CPC title

• C04B14/045

  Alkali-metal containing silicates, e.g. petalite (waterglass C04B12/04) · CPC title

• C09K8/487 Primary

  Fluid loss control additives; Additives for reducing or preventing circulation loss · CPC title

• C04B16/0675

  from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds · CPC title