High-precision, high-accuracy, single-hub laser scanner

Patent metadata

Field	Value
Publication number	US-10948713-B2
Application number	US-201816036527-A
Country	US
Kind code	B2
Filing date	Jul 16, 2018
Priority date	Jul 14, 2017
Publication date	Mar 16, 2021
Grant date	Mar 16, 2021

Abstract

A laser scanner determines the direction and distance of one or more targets by emitting two substantially parallel beams and receiving respective return beams. Components for handling the received beams are affixed to a monolithic block to ensure fixed relative placement. The direction of the target is determined using an optical encoder to reduce the timing window for interpolation to a fraction of the time it takes for the scanner to make a full revolution. A PLL trained by recent segment timing further improves accuracy and precision. A detection algorithm adapts detection thresholds for the different signatures of return signals depending on the distance to the target. Distance calculations are also adjusted for thermal expansion of the scanner components by including a temperature-variant thermometer output signal in the distance calculation algorithm.

First claim

What is claimed is:

1. A scanning apparatus comprising:
(a) a base assembly;
(b) a platform configured to rotate relative to the base assembly about an axis;
(c) a beam-generating assembly attached to the platform and configured to rotate with the platform relative to the base assembly, wherein the beam-generating assembly is configured to generate at least one outward beam of light;
(d) a beam-detection assembly attached to the platform and configured to rotate with the platform relative to the base assembly, wherein the beam-detection assembly is configured to detect
(i) a first reflected beam, and
(ii) a second reflected beam;

(e) a temperature sensor assembly configured to generate a temperature sensor output signal; and
(f) a processor configured to
(i) determine a timing metric in response to the beam-detection assembly detecting the first reflected beam and the second reflected beam,
(ii) determine a first distance as a function of the temperature sensor output signal, and,
(iii) determine a second distance as a function of both the timing metric and the first distance.

2. The scanning apparatus of claim 1 , wherein the temperature sensor assembly comprises a diode temperature sensor.

3. The scanning apparatus of claim 1 , wherein the temperature sensor assembly comprises an infrared thermometer.

4. The scanning apparatus of claim 1 , wherein the temperature sensor assembly is attached to the platform.

5. The scanning apparatus of claim 1 , wherein the platform comprises a flywheel.

6. The scanning apparatus of claim 1 , wherein:
the at least one outward beam of light comprises a first outward beam and a second outward beam,
the first outward beam and the second outward beam are substantially parallel,
the first reflected beam is a reflection of the first outward beam,
the second reflected beam is a reflection of the second outward beam, and
the first distance represents a distance between the first outward beam and the second outward beam.

7. The scanning apparatus of claim 1 , wherein the beam-generating assembly comprises:
a laser configured to generate an initial beam;
a first prism means configured to split the initial beam into a first outward beam of the at least one outward beam of light, and a split beam; and
a second prism means configured to redirect the split beam to become a second outward beam of the at least one outward beam of light.

8. The scanning apparatus of claim 7 , wherein:
the first prism means comprises a first pentaprism, and
the second prism means comprises a second pentaprism.

9. The scanning apparatus of claim 1 , wherein:
the beam-detection assembly comprises a first optical block assembly and a second optical block assembly,
the first optical block assembly is configured to detect the first reflected beam, and
the second optical block assembly is configured to detect the second reflected beam.

10. The scanning apparatus of claim 9 , wherein:
the first optical block assembly is configured to receive a first outward beam of the at least one outward beam of light, and
the second optical block assembly is configured to receive a second outward beam of the at least one outward beam of light.

11. The scanning apparatus of claim 9 , wherein:
the first optical block assembly comprises a first light detector, and
the second optical block assembly comprises a second light detector.

12. The scanning apparatus of claim 11 , wherein:
the first optical block assembly comprises a mirror configured to redirect the first reflected beam toward the first light detector; and
the mirror is held in fixed spatial relationship with the first light detector by the first optical block assembly.

13. The scanning apparatus of claim 12 , wherein:
the first optical block assembly comprises a lens configured to focus the first reflected beam toward the first light detector; and
the lens is held in fixed spatial relationship with the first light detector by the first optical block assembly.

14. The scanning apparatus of claim 13 , wherein the first optical block assembly comprises a monolithic block configured to consistently spatially fix the lens and the mirror relative to each other.

15. The scanning apparatus of claim 1 , further comprising a motor configured to rotate the platform relative to the base assembly.

16. A method of determining a distance between a first outward beam and a second outward beam of a scanning apparatus, the scanning apparatus comprising
a base assembly;
a beam-generating assembly configured to rotate relative to the base assembly about an axis, wherein the beam-generating assembly is configured to generate the first outward beam and the second outward beam; and
a temperature sensor configured to generate a signal that varies according to a detected temperature, wherein the distance between the first outward beam and the second outward beam is a function of the detected temperature, the method comprising:
(a) receiving the signal generated by the temperature sensor, and
(b) using a processor to automatically calculate, as a function of the signal generated by the temperature sensor, a distance between the scanning apparatus and a target.

17. The method of claim 16 , wherein the beam-generating assembly comprises:
a laser configured to generate an initial beam;
a first prism means configured to split the initial beam into the first outward beam and a split beam; and
a second prism means configured to redirect the split beam to become the second outward beam.

18. The method of claim 16 , further comprising rotating the beam-generating assembly relative to the base assembly.

19. The method of claim 18 , further comprising measuring the rotational displacement of the beam-generating assembly relative to the base assembly.

20. The method of claim 19 , wherein measuring the rotational displacement further comprises using a code wheel and an optical encoder.

Assignees

• Vehicle Service Group Llc

Inventors

• Taylor Steve
• Knoke Robin
• Houldson Merritt

Classifications

• G02B26/10 Primary

  Scanning systems · CPC title

• G02B27/126

  The splitting element being a prism or prismatic array, including systems based on total internal reflection · CPC title

• G01C15/002

  Active optical surveying means (optical plumbing G01C15/105) · CPC title

• G01B11/2755

  using photoelectric detection means · CPC title

• G02B26/123

  Multibeam scanners, e.g. using multiple light sources or beam splitters · CPC title