Heat exchanger and water heater including same

Patent metadata

Field	Value
Publication number	US-10948236-B2
Application number	US-201916418324-A
Country	US
Kind code	B2
Filing date	May 21, 2019
Priority date	May 29, 2018
Publication date	Mar 16, 2021
Grant date	Mar 16, 2021

Abstract

A heat exchanger includes a plurality of serpentine or U-shaped first heat transfer tubes disposed in a case and formed by connecting a plurality of straight tube body portions, which are arranged at intervals in an up-down height direction so as to extend in a horizontal direction, in series via a first connecting tube body portion, upper side and lower side header portions connected to respective end portions of the plurality of first heat transfer tubes, and a second heat transfer tube disposed in the case so that upper side and lower side end portions thereof are connected respectively to the upper side and lower side header portions and configured such that an intermediate region, which excludes at least the respective end portions and a region of an uppermost portion that is adjacent to the upper side end portion, is constituted by tube body portions that are tilted over the entire length thereof so as to gradually decrease in height from one end side toward another end side of the intermediate region. As a result, a malfunction in which a hot water supply operation becomes difficult due to freezing of the heat transfer tubes can be prevented appropriately.

First claim

The invention claimed is:

1. A heat exchanger, comprising:
a case into which heating gas is supplied;
a plurality of serpentine or U-shaped first heat transfer tubes disposed in the case and formed by connecting a plurality of straight tube body portions that are arranged at intervals in an up-down height direction so as to extend in a horizontal direction in series via at least one first connecting tube body portion;
upper side and lower side header portions connected to respective upper and lower end portions of the plurality of first heat transfer tubes in a manner capable of charging water into and discharging hot water from the plurality of first heat transfer tubes; and
a second heat transfer tube disposed in the case so that upper side and lower side end portions thereof are connected respectively to the upper side and lower side header portions and configured such that an intermediate region excluding at least the respective end portions and a region of an uppermost portion that is adjacent to the upper side end portion is constituted by a tube body portion that are tilted over the entire length thereof so as to gradually decrease in height from one end side toward another end side of the intermediate region; wherein
the plurality of straight tube body portions of each of the first heat transfer tubes are arranged parallel to each other and extend in the horizontal direction;
the second heat transfer tube includes a plurality of straight tube body portions; and
an amount of the straight tube body portions of each of the first heat transfer tubes is larger than an amount of the straight tube body portions of the second heat transfer tube.

2. The heat exchanger according to claim 1 , wherein
the second heat transfer tube is formed in a serpentine shape or a sideways V shape in which a plurality of tilted straight tube body portions that are arranged at intervals in the up-down height direction and tilted in the up-down height direction are connected in series via at least one second connecting tube body portion.

3. The heat exchanger according to claim 2 , wherein
the second connecting tube body portion is either a bent tube body portion bent into an arc shape or a straight tube body portion that stands upright in the up-down height direction.

4. The heat exchanger according to claim 1 , wherein
the second heat transfer tube is shaped such that a region thereof excluding the respective end portions is entirely curved.

5. The heat exchanger according to claim 1 , wherein
the respective end portions of the second heat transfer tube are horizontal.

6. The heat exchanger according to claim 1 , wherein
the second heat transfer tube is vertically symmetrical.

7. The heat exchanger according to claim 1 , wherein
the case includes a pair of side wall portions positioned on respective sides of the plurality of first heat transfer tubes, and
a pair of second heat transfer tubes, each of which is positioned between one of the pair of side wall portions and the plurality of first heat transfer tubes, are provided as the second heat transfer tube.

8. A water heater, comprising:
the heat exchanger according to claim 1 .

9. The water heater according to claim 8 , further comprising:
a burner that supplies combustion gas into the case of the heat exchanger,
wherein the combustion gas serves as the heating gas.

Assignees

• Noritz Corp

Inventors

• Wada Norihide
• Ohigashi Takeshi
• Takeda Nobuhiro

Classifications

• F24H9/0005

  for water heaters · CPC title

• F28D1/0477 Primary

  the conduits being bent in a serpentine or zig-zag · CPC title

• F28D2021/0024

  for combustion apparatus, e.g. for boilers · CPC title

• F24H8/00

  Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation · CPC title

• F24H9/146

  Connecting elements of a heat exchanger · CPC title