Chemical composition of superabsorbent vesicles, method for mortar cement admixture, and applications of the same

Patent metadata

Field	Value
Publication number	US-10947437-B2
Application number	US-202016807552-A
Country	US
Kind code	B2
Filing date	Mar 3, 2020
Priority date	Sep 20, 2016
Publication date	Mar 16, 2021
Grant date	Mar 16, 2021

Abstract

Embodiments provide a mortar slurry and a method for preparing a hardened mortar. The method includes the steps of: mixing an aramide capsule, a cement, a silica, and a water to form a mortar slurry; and allowing the mortar slurry to set to form the hardened mortar, where the aramide capsule is embedded in the hardened mortar. A continuous solvent and a surfactant are mixed to produce a continuous phase. A dispersed solvent and a dispersed monomer are mixed to produce a dispersed phase. The continuous solvent and a crosslinker are mixed to produce a crosslinker solution. The continuous phase and the dispersed phase are mixed to form a mixture having an emulsion such that the dispersed phase is dispersed as droplets in the continuous phase, where an interface defines the droplets of the dispersed phase dispersed in the continuous phase. The crosslinker solution is added to the mixture such that the crosslinker reacts with the dispersed monomer. An aramide polymer forms on the interface of the droplets, forming the aramide capsule. The aramide capsule is settled and separated from the mixture, and is dried to form a free flowing powder.

First claim

What is claimed is:

1. A method for preparing a hardened mortar, the method comprising the steps of:
mixing an aramide capsule, a cement, a silica, and a water to form a mortar slurry, where the aramide capsule is formed by the steps of:
mixing a continuous solvent and a surfactant to produce a continuous phase;
mixing a dispersed solvent and a dispersed monomer to produce a dispersed phase, where the dispersed solvent and the continuous solvent are immiscible;
mixing the continuous solvent and a crosslinker to produce a crosslinker solution;
mixing the continuous phase and the dispersed phase to form a mixture having an emulsion such that the dispersed phase is dispersed as droplets in the continuous phase, where an interface defines the droplets of the dispersed phase dispersed in the continuous phase;
adding the crosslinker solution to the mixture such that the crosslinker reacts with the dispersed monomer;
allowing an aramide polymer to form on the interface of the droplets, such that the aramide polymer forms a semi-permeable membrane around a core, where the core contains the dispersed phase, such that the semi-permeable membrane around the core forms the aramide capsule;
allowing the aramide capsule to settle from the mixture;
separating the aramide capsule from the mixture using a separation method; and
drying the aramide capsule such that the core is hollow, where the aramide capsule exists as a free flowing powder; and

allowing the mortar slurry to set to form the hardened mortar, where the aramide capsule is embedded in the hardened mortar.

2. The method of claim 1 , where the mortar slurry has a water-to-cement weight ratio ranging between 0.4 and 0.6.

3. The method of claim 1 , where the aramide polymer of the aramide capsule is present in the mortar slurry at a concentration ranging between 0.5% and 5% by weight of the cement.

4. The method of claim 1 , further comprising the step of:
allowing water to permeate from the hardened mortar through the semi-permeable membrane to the core.

5. The method of claim 4 , where the aramide capsule is in its expanded form.

6. The method of claim 1 , further comprising the step of:
allowing water to permeate from the core through the semi-permeable membrane to the hardened mortar.

7. The method of claim 6 , where the aramide capsule is in its contracted form.

8. The method of claim 1 , where the hardened mortar has a density ranging between 2,100 and 2,200 kilograms per cubic meter.

9. The method of claim 1 , where the hardened mortar has an unconfined compressive strength ranging between 35 and 40 megapascals and a tensile strength ranging between 6 and 8 megapascals.

10. The method of claim 1 , where the aramide capsule has a diameter ranging between 100 and 200 microns and a wall thickness ranging between 3 and 5 microns.

11. The method of claim 1 , where the dispersed solvent is selected from the group consisting of water, ethanol, methanol, and combinations of the same.

12. The method of claim 1 , where the dispersed monomer is selected from the group consisting of 1,4-diaminobenzene, 1,3-diaminobenzene, 1,6-diaminohexane, and combinations of the same.

13. The method of claim 1 , where the continuous solvent is selected from the group consisting of cyclohexane, chloroform, and combinations of the same.

14. The method of claim 1 , where the crosslinker is 1,3,5-benzenetricarbonyl trichloride.

15. The method of claim 1 , where the molar ratio of the dispersed monomer and the crosslinker ranges between 1 and 2.

16. The method of claim 1 , where the step of mixing the aramide capsule, the cement, the silica, and the water to form the mortar slurry further includes mixing a dispersant including a superplasticizer.

17. A mortar slurry, comprising:
a cement;
a silica;
a water; and
an aramide capsule, the aramide capsule comprising:
a semi-permeable membrane comprising an aramide polymer, the semi-permeable membrane forming a shell with a hollow core, the shell configured to expand and contract depending on osmotic properties of a surrounding fluid, where the water is configured to permeate to and from the core through the semi-permeable membrane,
where the aramide polymer comprises a first subunit derived from a dispersed monomer selected from the group consisting of: 1,4-diaminobenzene, 1,3-diaminobenzene, 1,6-diaminohexane, and combinations of the same, and a second subunit derived from a crosslinker comprising 1,3,5-benzenetricarbonyl trichloride, where the first subunit and the second subunit form an amide group therebetween.

18. The mortar slurry of claim 17 , where the mortar slurry has a water-to-cement weight ratio ranging between 0.4 and 0.6.

19. The mortar slurry of claim 17 , where the aramide polymer of the aramide capsule is present in the mortar slurry at a concentration ranging between 0.5% and 5% by weight of the cement.

20. The mortar slurry of claim 17 , where the aramide capsule has a diameter ranging between 100 and 200 microns and a wall thickness ranging between 3 and 5 microns.

21. The mortar slurry of claim 17 , further comprising a dispersant including a superplasticizer.

Assignees

• Saudi Arabian Oil Co

Inventors

• Contreras Elizabeth Q
• Thaemlitz Carl

Classifications

• C04B20/0016

  Granular materials, e.g. microballoons · CPC title

• C09K8/46 Primary

  containing inorganic binders, e.g. Portland cement · CPC title

• C04B14/465

  Ca-silicate, e.g. wollastonite · CPC title

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• C04B2103/0062

  Cross-linked polymers · CPC title