Motor drive device

Patent metadata

Field	Value
Publication number	US-10944350-B2
Application number	US-201716612474-A
Country	US
Kind code	B2
Filing date	Jul 26, 2017
Priority date	Jul 26, 2017
Publication date	Mar 9, 2021
Grant date	Mar 9, 2021

Abstract

A motor drive device capable of switching the connection configuration of the stator windings of a motor includes three relays each including a first contact, a second contact, and a contact plate, where the contact plate has one terminal coupled to a stator winding of one phase among the stator windings and the contact plate has another terminal to be connected to the first contact or to the second contact; and a control unit to control the three relays to cause all the three relays to have a same connection state in a case in which not all the three relays have a same connection state with respect to connections between the another terminal of the contact plate and the first contact and the second contact.

First claim

The invention claimed is:

1. A motor drive device capable of switching a connection configuration of stator windings of a motor, the motor drive device comprising:
three relays each including a first contact, a second contact, a contact plate, and a coil for actuating the contact plate, wherein the contact plate has one terminal coupled to a stator winding of one phase among the stator windings and the contact plate has another terminal to be connected to the first contact or to the second contact;
a current detector configured to detect current flowing through any of the first contact and the second contact of each of the three relays; and
a controller configured to
determine whether all the three relays have a same connection state with respect to a connection between the another terminal of the contact plate and the first contact and the second contact on a basis of a value of current flowing through any of the first contact and the second contact detected by the current detector, and
control the three relays to cause all the three relays to have a same connection state in a case in which the controller determines that not all the three relays have a same connection state with respect to a connection between the another terminal of the contact plate and the first contact and the second contact.

2. The motor drive device according to claim 1 , wherein the controller controls the three relays such that the three relays each have the contact plate positioned in an initial state by stopping supplying power to the coil in a case in which the controller determines that not all the three relays have a same connection state.

3. The motor drive device according to claim 2 , wherein the connection configuration is set to a star connection in a case in which all the three relays have the contact plates positioned in the initial state, and the connection configuration is set to a delta connection in a case in which the controller determines that not all the three relays have the contact plates positioned in the initial state.

4. The motor drive device according to claim 2 , wherein the connection configuration is set to a delta connection in a case in which all the three relays have the contact plates positioned in the initial state, and the connection configuration is set to a star connection in a case in which the controller determines that not all the three relays have the contact plates positioned in the initial state.

5. The motor drive device according to claim 1 , wherein the controller performs switching control to control the three relays to switch the connection configuration between a star connection and a delta connection each time an operational frequency of the motor exceeds or falls below a threshold in a case in which all the three relays have a same connection state, and the controller stops performing the switching control after detecting that not all the three relays have a same connection state and controlling the three relays to cause all the three relays to have a same connection state by stopping supplying power to the coil.

6. The motor drive device according to claim 1 , wherein the relays are bistable relays.

7. A motor drive device capable of switching a connection configuration of stator windings of a motor, the motor drive device comprising:
three relays each including a first contact, a second contact, a contact plate, and a coil for actuating the contact plate, wherein the contact plate has one terminal coupled to a stator winding of one phase among the stator windings and the contact plate has another terminal to be connected to the first contact or to the second contact; and
a current detector configured to detect current flowing through the coil of each of the three relays;
a controller configured to determine whether all the three relays have a same connection state with respect to a connection between the another terminal of the contact plate and the first contact and the second contact on a basis of a value of current flowing through the coil detected by the current detector and control the three relays to cause all the three relays to have a same connection state in a case in which the controller determines that not all the three relays have a same connection state with respect to a connection between the another terminal of the contact plate and the first contact and the second contact.

8. The motor drive device according to claim 7 , wherein the controller controls the three relays such that the three relays each have the contact plate positioned in an initial state by stopping supplying power to the coil in a case in which the controller determines that not all the three relays have a same connection state.

9. The motor drive device according to claim 8 , wherein the connection configuration is set to a star connection in a case in which all the three relays have the contact plates positioned in the initial state, and the connection configuration is set to a delta connection in a case in which the controller determines that not all the three relays have the contact plates positioned in the initial state.

10. The motor drive device according to claim 8 , wherein the connection configuration is set to a delta connection in a case in which all the three relays have the contact plates positioned in the initial state, and the connection configuration is set to a star connection in a case in which the controller determines that not all the three relays have the contact plates positioned in the initial state.

11. The motor drive device according to claim 7 , wherein the controller determines whether all the three relays have a same connection state on a basis of a total value of current flowing through the coils of the three relays.

12. The motor drive device according to claim 7 , wherein the controller performs switching control to control the three relays to switch the connection configuration between a star connection and a delta connection each time an operational frequency of the motor exceeds or falls below a threshold in a case in which all the three relays have a same connection state, and the controller stops performing the switching control after detecting that not all the three relays have a same connection state and controlling the three relays to cause all the three relays to have a same connection state by stopping supplying power to the coil.

13. The motor drive device according to claim 7 , wherein the relays are bistable relays.

Assignees

• Mitsubishi Electric Corp

Inventors

• Shizu Keiichiro
• Shinomoto Yosuke

Classifications

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title

• H02K3/46

  Fastening of windings on the stator or rotor structure · CPC title

• H02P25/18 Primary

  with arrangements for switching the windings, e.g. with mechanical switches or relays · CPC title

• H02P25/184 Primary

  wherein the motor speed is changed by switching from a delta to a star, e.g. wye, connection of its windings, or vice versa · CPC title

• H01H47/002

  Monitoring or fail-safe circuits · CPC title