Gearbox of a motor vehicle and method for operating a motor vehicle

Patent metadata

Field	Value
Publication number	US-10940749-B2
Application number	US-201616064113-A
Country	US
Kind code	B2
Filing date	Nov 22, 2016
Priority date	Dec 21, 2015
Publication date	Mar 9, 2021
Grant date	Mar 9, 2021

Abstract

A method of operating a vehicle having a hybrid drive, a transmission with shift elements, a drive output with a brake, a main transmission with input shafts, an output shaft and planetary gear sets (PG1, PG2). The main transmission has five gear planes. One shift element can connect a gear plane to an element of gear set (PG1) adjoining the main transmission. Another shift element couples a further element of gear set (PG1) either to the output shaft or a housing. An electric machine is permanently connected to an element of gear set (PG2). If, while driving with a transmission gear engaged, the drive output brake is engaged for a full brake application, a shift element of the transmission is first relieved by the electric machine and/or a brake assigned to one of the input shafts and then subsequently disengaged to decouple the combustion engine from the drive output.

First claim

The invention claimed is:

1. A transmission for a motor vehicle having a hybrid drive, a main transmission having first and second partial transmissions in parallel, an output shaft, and first and second planetary gear sets, each having three planetary elements comprising a planetary carrier, a sun gear and a ring gear,
the main transmission comprising:
first and second transmission input shafts, a first gear plane, a second gear plane, a third gear plane, a fourth gear plane, and a fifth gear plane,
a first shift element, a second shift element, a third shift element, a fourth shift element and a fifth shift element,
the first planetary gear set adjoining the main transmission as a range group such that the fourth shift element, in a first shift position, connecting the fifth gear plane to a first element of the first planetary gear set, and the fifth shift element coupling a second element of the first planetary gear set, in first shift position, to the output shaft and, in a second shift position, the fifth shift element rigidly coupling the second element of the first planetary gear set to a housing,
the second planetary gear set being connected, as a planetary stage, between an electric machine and the first transmission input shaft such that the electric machine being connectable to a first element of the second planetary gear set,
an internal combustion engine being connectable to the second transmission input shaft, and
the first and the second transmission input shafts being respectively braked by first and second brakes.

2. The transmission according to claim 1 , wherein the first brake is assigned to the first transmission input shaft such that a first clutch half of the first brake, configured as a frictionally engaged clutch, continuously engages with the first transmission input shaft at which the electric machine engages by the second planetary gear set, a second clutch half of the first brake is connected to the housing, and the first brake is normally disengaged.

3. The transmission according to claim 1 , wherein the second brake is assigned to the second transmission input shaft such that a first clutch half of the second brake, configured as a frictionally engaged clutch, continuously engages with the second transmission input shaft with which the internal combustion engine engages, a second clutch half of the brake is connected to the housing, and the second brake is normally disengaged.

4. The transmission according to claim 1 , wherein the fourth shift element, in second shift position, supplies drive from the fifth gear plane of the main transmission to a main shaft of the transmission.

5. The transmission according to claim 1 , wherein one of:
the transmission comprises a sixth shift element which, in a first shift position, couples the second input shaft to the ring gear of the second planetary stage and, in a second shift position, rigidly connects the ring gear of the second planetary stage to the housing,
the ring gear of the second planetary stage is directly connected to a housing part, and
the transmission comprises the sixth shift element which, upon actuation, connects the second transmission input shaft to the electric machine and the sun gear of the second planetary stage.

6. The transmission according to claim 1 , wherein the main transmission comprises at least one countershaft,
all gears on the at least one countershaft are fixed gears,
each of the first, the second, the third, the fourth and the fifth gear planes are configured as forward gear planes and a reverse gear is generated by a reversal of a direction of rotation of the electric machine,
each of the first, the second, the third and the fourth shift elements in the main transmission are unsynchronized dog shift elements, and
at least the first, the second, the third, the fourth and the fifth shift elements are double acting shift elements.

7. A method of operating a motor vehicle having a hybrid drive having an internal combustion engine, an electric machine, a transmission, a drive output and at least one brake, the transmission has a main transmission having first and second partial transmissions in parallel, first and second transmission input shafts, an output shaft, and first and second planetary gear sets, and each of the first and the second planetary gear sets having three elements comprising a planetary carrier, a sun gear and a ring gear, the main transmission having a first gear plane, a second gear plane, a third gear plane, a fourth gear plane and a fifth gear plane, the transmission having a first shift element, a second shift element, a third shift element, a fourth shift element and a fifth shift element, the first planetary gear set adjoining the main transmission as a range group such that the fourth shift element, in a first shift position, connects the fifth gear plane to a first element of the first planetary gear set, and the fifth shift element, in a first shift position, couples a second element of the first planetary gear set to the output shaft and, in a second shift position, the fifth shift element rigidly couples a second element of the first planetary gear set to a housing, the second planetary gear set is connected between the electric machine and the first transmission input shaft as a planetary stage such that the electric machine is permanently connected to a first element of the second planetary gear set, and the internal combustion engine is permanently connected to the second transmission input shaft, the method comprising:
driving the transmission with an engaged gear;
engaging a first brake at the drive output for a full brake application,
initially relieving a load on one of the first, the second, the third, the fourth and the fifth shift elements of the transmission with at least one of the electric machine and a further brake which is assigned to one of the first and the second transmission input shafts, and
subsequently disengaging the one of the first, the second, the third, the fourth and the fifth shift elements of the transmission to decouple the internal combustion engine from the drive output.

8. The method according to claim 7 , further comprising designing the transmission so that the second planetary gear set is releasably connectable to the internal combustion engine and the first planetary gear set is releasably connectable to the drive output.

9. The method according to claim 7 , further comprising initially relieving one of the first, the second, the third, the fourth and the fifth shift elements of the transmission of load and then subsequently disengaging a first shift element half which is in torque connection with the internal combustion engine and a second shift element half which is in torque connection with the drive output to decouple the internal combustion engine from the drive output.

10. The method according to claim 7 , further comprising:
if, either while driving with an engaged gear in the transmission with respect to the internal combustion engine or while driving with an engaged sixth gear in the transmission with respect to the internal combustion engine, the first brake at the drive output is engaged, then either:
relieving the first shift element by the electric machine and then disengaging the first shift element and/or relieving the first shift element by a first further brake assigned to the first transmission input shaft and then disengaging the first shift element, or
relieving the second shift element by a second further brake assigned to the second transmission input shaft and then disengaging the second shift element.

11. The method according to claim 7 , further comprising:
if, either while driving wit

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Preuss Michael
• Kaltenbach Johannes
• Mittelberger Christian
• Glückler Johannes
• Renner Stefan
• Gersten Rayk

Classifications

• F16H2061/0422

  by an electric machine, e.g. by accelerating or braking the input shaft · CPC title

• B60K6/547

  the transmission being a stepped gearing · CPC title

• B60W10/184

  with wheel brakes · CPC title

• B60W10/196

  acting within the driveline, e.g. retarders · CPC title

• B60W10/08

  including control of electric propulsion units, e.g. motors or generators · CPC title