Functional layer including layered double hydroxide, and composite material

Patent metadata

Field	Value
Publication number	US-10940668-B2
Application number	US-201816227545-A
Country	US
Kind code	B2
Filing date	Dec 20, 2018
Priority date	Jun 24, 2016
Publication date	Mar 9, 2021
Grant date	Mar 9, 2021

Abstract

There is provided a functional layer including a layered double hydroxide. The functional layer further contains titania.

First claim

What is claimed is:

1. A functional layer comprising a layered double hydroxide, wherein the functional layer further comprises titania, and wherein the layered double hydroxide is composed of a plurality of basic hydroxide layers comprising Ni, Al, Ti and OH groups or comprising Ni, Al and OH groups; and intermediate layers composed of anions and H 2 O, each intermediate layer being interposed between two adjacent basic hydroxide layers.

2. The functional layer according to claim 1 , wherein a crystalline structure of the titania is of an anatase type or a rutile type.

3. The functional layer according to claim 2 , wherein the ratio I TiO2 /I LDH of the peak intensity I TiO2 derived from the titania to the peak intensity I LDH derived from the (003) plane of the layered double hydroxide is 0.1 or more when the surface of the functional layer is measured by X-ray diffractometry, and
wherein the I TiO2 is the intensity of the strongest peak derived from the (101) plane in the case that the titania is of an anatase type or the I TiO2 is the intensity of the strongest peak derived from the (110) plane in the case that the titania is of a rutile type.

4. The functional layer according to claim 3 , wherein the ratio I TiO2 /I LDH is 10 or less.

5. The functional layer according to claim 3 , wherein the ratio I TiO2 /I LDH is 1.0 or less.

6. The functional layer according to claim 1 , wherein the functional layer has a hydroxide ion conductivity.

7. The functional layer according to claim 1 , wherein the functional layer has an ion conductivity of 0.1 mS/cm or more.

8. The functional layer according to claim 1 , wherein the layered double hydroxide undergoes no change in surface microstructure and crystalline structure when immersed in a 6 mol/L aqueous potassium hydroxide solution containing zinc oxide in a concentration of 0.4 mol/L at 70° C. for three weeks.

9. The functional layer according to claim 1 , wherein the basic hydroxide layers are composed of Ni, Al, Ti and OH groups or composed of Ni, Al, Ti, OH groups and incidental impurities.

10. The functional layer according to claim 1 , wherein the functional layer has a helium permeability per unit area of 10 cm/min·atm or less.

11. The functional layer according to claim 1 , wherein the functional layer has a thickness of 100 μm or less.

12. A composite material comprising:
a porous substrate; and
a functional layer according to claim 1 provided on the porous substrate and/or embedded in the porous substrate.

13. The composite material according to claim 12 , wherein the porous substrate is composed of at least one selected from the group consisting of ceramic materials, metallic materials, and polymeric materials.

14. The composite material according to claim 13 , wherein the porous substrate is composed of a polymeric material, and the functional layer is embedded over the entire region in the thickness direction of the porous substrate.

15. The composite material according to claim 12 , wherein the composite material has a helium permeability per unit area of 10 cm/min·atm or less.

16. A battery comprising, as a separator, the functional layer according to claim 1 .

17. A battery comprising, as a separator, the composite material according to claim 12 .

Assignees

• Ngk Insulators Ltd

Inventors

• Yamamoto Sho
• Yokoyama Shohei
• Inukai Naoko

Classifications

• H01M50/497

  Ionic conductivity · CPC title

• H01M50/491

  Porosity · CPC title

• H01M50/489

  Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties · CPC title

• H01M50/403

  Manufacturing processes of separators, membranes or diaphragms · CPC title

• C01G53/82

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title