Exhaust gas cleaning catalyst

Patent metadata

Field	Value
Publication number	US-10934910-B2
Application number	US-201816490985-A
Country	US
Kind code	B2
Filing date	Mar 16, 2018
Priority date	Mar 27, 2017
Publication date	Mar 2, 2021
Grant date	Mar 2, 2021

Abstract

An exhaust gas cleaning catalyst that has: a substrate having a wall flow structure, wherein an entry side cell, in which the end part on an exhaust gas inflow side is open, and an exit side cell, in which the end part on the exhaust gas outflow side is open, are divided by a porous dividing wall; and a first catalyst layer that includes a metal catalyst and is disposed within the dividing wall so as to be in contact with the exit side cell and not in contact with the entry side cell, and no catalyst layer is provided in the region in contact with the entry side cell.

First claim

The invention claimed is:

1. An exhaust gas cleaning catalyst configured to be disposed in an exhaust pathway of an internal combustion engine and to clean exhaust gas emitted from the internal combustion engine, the exhaust gas cleaning catalyst comprising:
a substrate having a wall flow structure including:
an entry side cell having a first end part on an exhaust gas inflow side that is open and a second end part on an exhaust gas outflow side that is closed; and
an exit side cell having a second end part on an exhaust gas outflow side that is open, and a first end part on an exhaust gas inflow side that is closed, the entry side cell and the exit side cell being divided by a porous dividing wall; and

a first catalyst layer including a metal catalyst, wherein the first catalyst layer is disposed in an internal portion of the porous dividing wall so as to be in contact with the exit side cell and be separated from the entry side cell by the porous dividing wall, the first catalyst layer having a thickness less than a thickness of the porous dividing wall,
wherein the entry side cell is separated from all catalyst layers.

2. The exhaust gas cleaning catalyst according to claim 1 , wherein the first catalyst layer extends along an entire length of the porous dividing wall in a direction from the exhaust gas inflow side to the exhaust gas outflow side.

3. The exhaust gas cleaning catalyst according to claim 1 , further comprising a second catalyst layer including a metal catalyst, the second catalyst layer being disposed at a surface of the first catalyst layer so as to be in contact with the exit side cell.

4. The exhaust gas cleaning catalyst according to claim 3 , wherein when an overall length of the porous dividing wall in a direction along which the porous dividing wall extends is designated as 100%, the second catalyst layer has a length that is 45% to 60% of the overall length of the porous dividing wall in a direction from the exhaust gas outflow side to the exhaust gas inflow side.

5. The exhaust gas cleaning catalyst according to claim 3 , wherein the metal catalyst of the first catalyst layer includes a noble metal.

6. The exhaust gas cleaning catalyst according to claim 3 , wherein the metal catalyst of the first catalyst layer includes at least one metal selected from the group consisting of rhodium, palladium, and platinum.

7. The exhaust gas cleaning catalyst according to claim 6 , wherein the metal catalyst of the second catalyst layer includes at least one metal selected from the group consisting of rhodium, palladium, and platinum.

8. The exhaust gas cleaning catalyst according to claim 1 , wherein the internal combustion engine is a gasoline engine.

9. The exhaust gas cleaning catalyst according to claim 1 , wherein the metal catalyst of the first catalyst layer includes a noble metal.

10. The exhaust gas cleaning catalyst according to claim 1 , wherein the metal catalyst of the first catalyst layer includes at least one metal selected from the group consisting of rhodium, palladium, and platinum.

Assignees

• Cataler Corp

Inventors

• Makino Haruka
• Nomura Yasutaka
• Inoda Satoru
• Hoshino Sho
• Onoe Ryota

Classifications

• B01J35/56

  Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths · CPC title

• B01D2258/014

  Stoichiometric gasoline engines · CPC title

• F01N3/2803

  characterised by structure, by material or by manufacturing of catalyst support · CPC title

• B01D2255/407

  Zr-Ce mixed oxides · CPC title

• F01N3/022

  characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous · CPC title