Systems, apparatuses, and methods for downhole water separation

Patent metadata

Field	Value
Publication number	US-10934829-B2
Application number	US-201916418469-A
Country	US
Kind code	B2
Filing date	May 21, 2019
Priority date	Jul 27, 2017
Publication date	Mar 2, 2021
Grant date	Mar 2, 2021

Abstract

This document relates to systems and techniques for downhole separation of water and oil in oil well operations.

First claim

What is claimed is:

1. A system for downhole water separation comprising:
a first channel extending radially though a tubular wall defining an inner surface of a wellbore within an oil reservoir formation within the Earth's crust and the inner surface, and defining a first longitudinal channel axis parallel to a first tangent line that passes through a first point on the inner surface, wherein the first channel induces hydrocyclonic flow in multiphase hydrocarbons flowed into the wellbore through the first channel, the hydrocyclonic flow separating the multiphase hydrocarbons into hydrocarbons and water;
a chamber defined by a bottom portion of the wellbore to receive separated water from within the wellbore;
a propeller disposed in the chamber to agitate the received water in the chamber and to suspend debris in the chamber in the received water;
a conduit in the wellbore to convey water from Earth surface to the propeller to drive the propeller;
a water tube having a first end disposed in the chamber, the water tube extending in an uphole direction, the water tube configured to flow the separated water in the chamber in the uphole direction; and
a surface pump to pump a suspension of the separated water and the debris from the chamber through the water tube in the uphole direction.

2. The system of claim 1 , comprising a packer in the wellbore, wherein the wellbore inner surface and the packer define the chamber, wherein the tubular wall further defines a first radius extending radially from a central axis defined by the tubular wall to the first point, and the first longitudinal channel axis and the first radius form a first angle that is within a first range of about 45° to about 135° or a second range of about 225° to about 315°.

3. The system of claim 2 , further comprising a one-way valve at the packer to discharge the separated water to the chamber.

4. The system of claim 2 , further comprising a second channel extending radially though the tubular wall and the inner surface, and defining a second longitudinal channel axis parallel to a second tangent line that passes through a second point spaced apart from the first point on the inner surface, wherein the tubular wall further defines a second radius extending radially from a central axis of the tubular wall to the second point, and the second longitudinal channel axis and the second radius form a second angle that is within same one of the first range or the second range as the first angle.

5. The system of claim 1 , wherein the water tube comprises a second end extending to the Earth's surface, wherein the surface pump is configured to pump the separated water from the chamber through the water tube to the Earth's surface.

6. The system of claim 1 , wherein the tubular wall comprises a casing and a cement layer arranged radially about the casing in contact with the oil reservoir formation, wherein the first channel extends through the casing and the cement layer.

7. The system of claim 1 , comprising a water treatment unit to treat water from the chamber, wherein the first channel extends into and is partly defined by a perforation formed in the oil reservoir formation along the first longitudinal channel axis.

8. The system of claim 1 , further comprising an oil tube comprising a first end uphole of the first end of the water tube, the oil tube extending in the uphole direction, the oil tube configured to flow the separated hydrocarbons in the uphole direction.

9. A method for forming a downhole water separator, the method comprising:
positioning a downhole tool in a wellbore formed in an oil reservoir formation, wherein the wellbore is defined by a tubular wall defining a central axis and an inner surface;
perforating the tubular wall via the downhole tool to form a first channel extending radially though the tubular wall and the inner surface, the first channel defining a first longitudinal channel axis parallel to a first tangent line that passes through a first point on the inner surface;
installing a one-way valve at a packer in the wellbore to discharge separated water from within the wellbore toward a chamber at a lower portion of the wellbore;
positioning a hydraulic propeller in the chamber to agitate water in the chamber to cause debris in the chamber to become suspended in the water in the chamber;
installing a conduit in the wellbore to convey water from Earth surface to the hydraulic propeller to drive the hydraulic propeller;
installing a water tube in the wellbore, the water tube having a first end disposed in the chamber, the water tube extending in an uphole direction, the water tube configured to flow the separated water in the chamber in the uphole direction;
installing a surface pump to pull water from the chamber to a surface end of the wellbore; and
drawing a suspension of the separated water and the debris from the chamber into the first end of the water tube and flowing the separated water in the uphole direction.

10. The method of claim 9 , wherein the tubular wall defines a first radius extending radially from the central axis defined by the tubular wall to the first point, and the first longitudinal channel axis and the first radius form a first angle that is within a first range of about 45° to about 135° or a second range of about 225° to about 315°.

11. The method of claim 10 , comprising perforating the tubular wall via the downhole tool to form a second channel extending radially though the tubular wall and the inner surface, and defining a second longitudinal channel axis parallel to a second tangent line that passes through a second point spaced apart from the first point on the inner surface, wherein the tubular wall defines a second radius extending radially from the central axis to the second point, and the second longitudinal channel axis and the second radius form a second angle that is within same one of the first range or the second range as the first angle, and wherein the wellbore inner surface and the packer at least partially define the chamber.

12. The method of claim 9 , wherein the first channel extends into and is partly defined by a perforation formed in the oil reservoir formation along the first longitudinal channel axis.

13. The method of claim 9 , further comprising:
installing an oil tube comprising a first end uphole of the first end of the water tube, the oil tube extending in the uphole direction;
drawing the separated hydrocarbons in into the first end of the oil tube; and
flowing the separated hydrocarbons in the uphole direction.

14. The method of claim 13 , wherein the oil tube is installed substantially co-linear with the central axis and the water tube is installed offset from the central axis.

15. An oil well system for oil production and downhole water separation, comprising:
a wellbore formed through an Earth surface into a hydrocarbon formation below the Earth surface, wherein the wellbore comprises:
a casing defining a tubular cavity;
cement in an annulus between the casing and the hydrocarbon formation;
perforations through the casing and the cement into the hydrocarbon formation to receive an emulsion of liquid hydrocarbon and water from the hydrocarbon formation into the tubular cavity, wherein the perforations are tangential to the casing to urge the emulsion into a rotational vortex in the tubular cavity to separate the liquid hydrocarbon from the water;
a chamber at a lower portion of the wellbore to accumulate the water separated from the liquid hydrocarbon;
a propeller disposed in the chamber to agitate water in the chamber;
a conduit in the wellbore to convey wa

Assignees

• Saudi Arabian Oil Co

Inventors

• Ayub Muhammad

Classifications

• E21B43/385

  by reinjecting the separated materials into an earth formation in the same well · CPC title

• E21B43/119

  Details, e.g. for locating perforating place or direction · CPC title

• E21B43/35 Primary

  specially adapted for separating solids (down-hole drilling fluid separation systems E21B21/002; separating solids from drilling fluids E21B21/065) · CPC title

• E21B43/121

  Lifting well fluids (monitoring of down-hole pump systems E21B47/008) · CPC title

• E21B34/06

  in wells · CPC title