Method of manufacturing magnetic field shielding sheet and magnetic field shielding sheet formed thereby

Patent metadata

Field	Value
Publication number	US-10931152-B2
Application number	US-201816225315-A
Country	US
Kind code	B2
Filing date	Dec 19, 2018
Priority date	Jul 20, 2015
Publication date	Feb 23, 2021
Grant date	Feb 23, 2021

Abstract

Disclosed is a method of manufacturing a magnetic field shielding sheet. The method of manufacturing a magnetic field shielding sheet formed as a plurality of divided pieces includes preparing a magnetic sheet formed of a magnetic material and having a first area and punching the magnetic sheet to form a shielding sheet using a mold such that the shielding sheet having a second area which is narrower than the first area is separated from the magnetic sheet, wherein the punching of the magnetic sheet to form the shielding sheet includes forming at least one linear slit in an inner region of the second area using the mold such that the shielding sheet is divided into a plurality of pieces while the shielding sheet is separated from the magnetic sheet to have the second area.

First claim

What is claimed is:

1. A method of manufacturing a magnetic field shielding sheet formed as a plurality of divided pieces, the method comprising:
preparing a magnetic sheet formed of a magnetic material and having a first area; and
punching the magnetic sheet to form a shielding sheet using a mold such that the shielding sheet having a second area which is narrower than the first area is separated from the magnetic sheet,
wherein the punching of the magnetic sheet to form the shielding sheet includes forming at least one linear slit in an inner region of the second area using the mold such that the shielding sheet is divided into a plurality of pieces while the shielding sheet is separated from the magnetic sheet to have the second area.

2. The method of claim 1 , wherein the mold includes an edge blade having a ring shape in order to form an edge of the shielding sheet and at least one linear blade in order to form the linear slit.

3. The method of claim 2 , wherein:
the magnetic sheet includes a release film which is attached to at least any one surface of an upper surface and a lower surface of the magnetic sheet with an adhesive layer interposed therebetween, wherein the adhesive layer include a substrate of which both surfaces are coated with an adhesive agent; and
the punching of the magnetic sheet to form the shielding sheet is performed such that the edge blade passes through both of the magnetic sheet and the release film.

4. The method of claim 1 , wherein:
the linear slit has a predetermined length and is formed in a thickness direction of the shielding sheet; and
the shielding sheet is divided into a plurality of pieces due to a crack caused by at least any one of the linear slit and an edge of the shielding sheet.

5. The method of claim 1 , wherein:
the shielding sheet includes a plurality of linear slits locally formed in an inner region of the shielding sheet; and
the plurality of linear slits are radially formed around a virtual center point.

6. The method of claim 1 , wherein:
the shielding sheet includes a plurality of linear slits locally formed in an inner region of the shielding sheet and spaced apart from each other; and
the plurality of linear slits include at least one or more among a first slit formed in a direction perpendicular to a width or longitudinal direction of the shielding sheet, a second slit formed in a direction parallel to the width or longitudinal direction of the shielding sheet, and a third slit obliquely formed at a predetermined angle with respect to the width or longitudinal direction of the shielding sheet.

7. The method of claim 1 , wherein:
the shielding sheet includes a plurality of linear slits locally formed in an inner region of the shielding sheet and spaced apart from each other; and
the plurality of linear slits are formed not to be directly connected to each other.

8. The method of claim 1 , wherein the magnetic sheet is a single-layered ribbon sheet including at least one of an amorphous alloy and a nanocrystal alloy or a multi-layered ribbon sheet in which ribbon sheets including at least one of an amorphous alloy and a nanocrystal alloy are stacked with an adhesive layer interposed therebetween.

9. A magnetic field shielding sheet in which a shielding sheet formed of a magnetic material is divided into a plurality of pieces, wherein:
the plurality of pieces include pieces in which at least some thereof have different sizes and shapes; and
the pieces are pieces which are divided by at least one linear slit formed in a thickness direction of the shielding sheet and a crack caused by at least any one of the linear slit and an edge of the shielding sheet.

10. The magnetic field shielding sheet of claim 9 , wherein:
the linear slit includes a plurality of linear slits locally formed in an inner region of the shielding sheet; and
the plurality of linear slits are radially formed around a virtual center point.

11. The magnetic field shielding sheet of claim 9 , wherein:
the linear slit includes a plurality of linear slits locally formed in an inner region of the shielding sheet and spaced apart from each other; and
the plurality of linear slits include at least one or more among a first slit formed in a direction perpendicular to a width or longitudinal direction of the shielding sheet, a second slit formed in a direction parallel to the width or longitudinal direction of the shielding sheet, and a third slit obliquely formed at a predetermined angle with respect to the width or longitudinal direction of the shielding sheet.

12. The magnetic field shielding sheet of claim 9 , wherein:
the linear slit includes a plurality of linear slits locally formed in an inner region of the shielding sheet and spaced apart from each other; and
the plurality of linear slits are formed not to be connected to each other.

13. The magnetic field shielding sheet of claim 9 , further comprising an adhesive layer disposed on at least any one surface of both surfaces of the magnetic field shielding sheet,
wherein the adhesive layer includes a substrate of which one or both surfaces are coated with an adhesive agent.

14. The magnetic field shielding sheet of claim 9 , further comprising a release film attached to at least any one surface of both surfaces of the magnetic field shielding sheet with an adhesive layer interposed therebetween.

15. The magnetic field shielding sheet of claim 9 , wherein the magnetic field shielding sheet is a single-layered ribbon sheet including at least one of an amorphous alloy and a nanocrystal alloy or a multi-layered ribbon sheet in which ribbon sheets including at least one of an amorphous alloy and a nanocrystal alloy are stacked with an adhesive layer interposed therebetween.

16. A wireless power receiving apparatus comprising:
at least one wireless power receiving antenna; and
a magnetic field shielding sheet which is disposed on one surface of the wireless power receiving antenna, shields a magnetic field, and condenses the magnetic field in a desired direction, wherein:
the magnetic field shielding sheet is formed of a shielding sheet which includes a magnetic material and is divided into a plurality of pieces;
the plurality of pieces include pieces of which at least some thereof have different sizes and shapes;
the pieces are pieces which are divided due to at least one linear slit formed in a thickness direction of the shielding sheet and a crack caused by at least any one of the linear slit and an edge of the shielding sheet.

Assignees

• Amosense Co Ltd

Inventors

• Hwang Seung Jae
• Jang Kil Jae

Classifications

• H01F27/361 Primary

  made of combinations of electrically conductive material and ferromagnetic material · CPC title

• H02J50/70 Primary

  involving the reduction of electric, magnetic or electromagnetic leakage fields · CPC title

• H01F41/0226

  from amorphous ribbons · CPC title

• H01F41/024

  Manufacturing of magnetic circuits made from deformed sheets (magnetic cores made from deformed sheets H01F27/2455) · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title