Systems and methods for pumping down flammable refrigerant

Patent metadata

Field	Value
Publication number	US-10928091-B2
Application number	US-201916256319-A
Country	US
Kind code	B2
Filing date	Jan 24, 2019
Priority date	Jan 24, 2019
Publication date	Feb 23, 2021
Grant date	Feb 23, 2021

Abstract

In one embodiment, an HVAC system includes an indoor unit having a furnace, an outdoor heat pump unit having a compressor and an outdoor coil, a refrigerant line coupled to the indoor unit and the outdoor heat pump unit, and a valve coupled to the refrigerant line. The HVAC system further includes one or more controllers operable to determine that the outdoor heat pump unit is in operation during an air conditioning cycle. The controllers are further operable to determine an outdoor temperature and compare the outdoor temperature to a predetermined temperature. The controllers are further operable to initiate a closure of the valve coupled to the refrigerant line and initiate operation of the compressor at an end of the air conditioning cycle to pump down a refrigerant to the outdoor coil in response to comparing the outdoor temperature to the predetermined temperature.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (HVAC) system, comprising:
an indoor unit comprising a furnace;
an outdoor heat pump unit comprising a compressor and an outdoor coil;
a refrigerant line coupled to the indoor unit and the outdoor heat pump unit;
a valve coupled to the refrigerant line; and
one or more controllers operable to:
determine that the outdoor heat pump unit is in operation during an air conditioning cycle;
determine an outdoor temperature;
compare the outdoor temperature to a predetermined temperature;
initiate a closure of the valve coupled to the refrigerant line in response to comparing the outdoor temperature to the predetermined temperature;
initiate operation of the compressor at an end of the air conditioning cycle to pump down a refrigerant to the outdoor coil in response to comparing the outdoor temperature to the predetermined temperature;
determine that the outdoor temperature is greater than or equal to the predetermined temperature;
initiate an opening of the valve in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature;
determine that a thermostat call has been received in response to determining that the outdoor temperature is less than the predetermined temperature; and
initiate an opening of the valve in response to determining that a thermostat call has been received.

2. The HVAC system of claim 1 , wherein:
the air conditioning cycle is a heating cycle;
the predetermined temperature is a predetermined balance point temperature; and
the predetermined balance point temperature is determined based on one or more of the following factors:
an envelope construction of a structure associated with the HVAC system;
thermostat temperature set points;
thermostat setback schedules;
a quantity of heat-producing equipment of the HVAC system; and
a number of occupants in the structure.

3. The HVAC system of claim 1 , wherein:
the air conditioning cycle is a cooling cycle;
the predetermined temperature is a predetermined outdoor temperature; and
the predetermined outdoor temperature is determined based on one or more of the following factors:
historical data; and
user input.

4. The HVAC system of claim 1 , wherein the outdoor temperature is determined based on one or more of the following:
sensor data received from one or more outdoor temperature sensors; and
weather information received from a network.

5. The HVAC system of claim 1 , wherein the outdoor temperature is an average outdoor temperature measured over a period of time.

6. The HVAC system of claim 1 , wherein:
the one or more controllers are one or more controllers of a thermostat; and
the refrigerant is a flammable refrigerant.

7. The HVAC system of claim 1 , wherein the one or more controllers are further operable to:
initiate a command to discontinue operation of the outdoor heat pump unit; and
initiate a command to permit operation of the heat pump unit in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature.

8. A method, comprising:
determining, by one or more controllers, that an outdoor heat pump unit of an HVAC system is in operation during an air conditioning cycle;
determining, by the one or more controllers, an outdoor temperature;
comparing, by the one or more controllers, the outdoor temperature to a predetermined temperature;
initiating, by the one or more controllers, a closure of a valve coupled to a refrigerant line of the HVAC system in response to comparing the outdoor temperature to the predetermined temperature;
initiating, by the one or more controllers, operation of a compressor at an end of the air conditioning cycle to pump down a refrigerant to an outdoor coil of the outdoor heat pump unit in response to comparing the outdoor temperature to the predetermined temperature;
determining that the outdoor temperature is greater than or equal to the predetermined temperature;
initiating an opening of the valve in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature;
determining that a thermostat call has been received in response to determining that the outdoor temperature is less than the predetermined temperature; and
initiating an opening of the valve in response to determining that a thermostat call has been received.

9. The method of claim 8 , wherein:
the air conditioning cycle is a heating cycle;
the predetermined temperature is a predetermined balance point temperature; and
the predetermined balance point temperature is determined based on one or more of the following factors:
an envelope construction of a structure associated with the HVAC system;
thermostat temperature set points;
thermostat setback schedules;
a quantity of heat-producing equipment of the HVAC system; and
a number of occupants in the structure.

10. The method of claim 8 , wherein:
the air conditioning cycle is a cooling cycle;
the predetermined temperature is a predetermined outdoor temperature; and
the predetermined outdoor temperature is determined based on one or more of the following factors:
historical data; and
user input.

11. The method of claim 8 , wherein the outdoor temperature is determined based on one or more of the following:
sensor data received from one or more outdoor temperature sensors; and
weather information received from a network.

12. The method of claim 8 , wherein the outdoor temperature is an average outdoor temperature measured over a period of time.

13. The method of claim 8 , wherein:
one or more controllers are one or more controllers of a thermostat; and
the refrigerant is a flammable refrigerant.

14. The method of claim 8 , further comprising:
initiating, by the one or more controllers, a command to discontinue operation of the outdoor heat pump unit; and
initiating, by the one or more controllers, a command to permit operation of the heat pump unit in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature.

15. One or more computer-readable storage media embodying instructions that, when executed by a processor, cause the processor to perform operations comprising:
determining an outdoor temperature;
comparing the outdoor temperature is to a predetermined temperature;
initiating a closure of a valve coupled to the refrigerant line in response to comparing the outdoor temperature to the predetermined temperature;
initiating operation of a compressor at an end of an air conditioning cycle to pump down a refrigerant to an outdoor coil in response to comparing the outdoor temperature to the predetermined temperature;
determining that the outdoor temperature is greater than or equal to the predetermined temperature;
initiating an opening of the valve in response to determining that the outdoor temperature is greater than or equal to the predetermined temperature;
determining that a thermostat call has been received in response to determining that the outdoor temperature is less than the predetermined temperature; and
initiating an opening of the valve in response to determining that a thermostat call has been received.

16. The one or more computer-readable storage media of claim 15 , wherein:
the air conditioning cycle is a heating cycle;
the predetermined temperature is a predetermined balance point temperature; and
the predetermined balance point temperature is determined based on one or more of the following fac

Assignees

• Lennox Ind Inc

Inventors

• Crawford Carl T
• Gokhale Umesh

Classifications

• F25B49/02 Primary

  for compression type machines, plants or systems · CPC title

• F24F11/84 Primary

  using valves · CPC title

• F25B41/20

  Disposition of valves, e.g. of on-off valves or flow control valves (expansion valves F25B41/31) · CPC title

• F25B49/022

  Compressor control arrangements · CPC title

• F25B2400/01

  Heaters · CPC title