Injector including swirl device

Patent metadata

Field	Value
Publication number	US-10927739-B2
Application number	US-201715846860-A
Country	US
Kind code	B2
Filing date	Dec 19, 2017
Priority date	Dec 23, 2016
Publication date	Feb 23, 2021
Grant date	Feb 23, 2021

Abstract

An injector includes a needle and a body. The needle is configured to receive fluid from a fluid supply and operable between a first position, in which the fluid is not provided to a target, and a second position, in which the fluid is provided to the target. The needle includes a first needle bore, a second needle bore, and a first connector. The first needle bore is configured to receive fluid from the fluid supply. The second needle bore is aligned with the first needle bore and configured to provide fluid to the fluid supply. The first connector is in fluid communication with the second needle bore. The body includes an end, a first body bore, and a second body bore. The first body bore is configured to receive the needle. The second body bore is positioned to be contiguous with the end.

First claim

What is claimed is:

1. An injector comprising:
a needle configured to receive a fluid from a fluid supply and operable between a first position, in which the fluid is not provided to a target, and a second position, in which the fluid is provided to the target, the needle comprising:
a first needle bore configured to receive the fluid from the fluid supply,
a second needle bore aligned with the first needle bore and configured to provide the fluid to the fluid supply,
a first branch in fluid communication with the second needle bore by the first branch, at least a portion of the first branch extending below the first needle bore, the first branch being configured to facilitate transfer of the fluid out of the needle to the fluid supply, and
a first connector in fluid communication with the second needle bore; and

a body comprising:
an end,
a first body bore is configured to receive the needle, and
a second body bore positioned to be contiguous with the end.

2. The injector of claim 1 , wherein the needle further comprises a second branch connected to the first needle bore;
wherein the second branch is configured to facilitate fluid communication between a gap, formed between the first body bore and the needle, and the first needle bore.

3. The injector of claim 1 , further comprising a swirl plate contained within the second body bore, the swirl plate configured to form a gap between the swirl plate and the second body bore, the swirl plate comprising:
a swirl plate bore that receives at least a portion of the needle; and
a plurality of inlet channels configured to facilitate fluid communication between the gap, formed between the swirl plate and the second body bore, and the first connector in the needle.

4. The injector of claim 3 , wherein each of the plurality of inlet channels is offset relative to the needle such that the plurality of inlet channels provide the fluid with rotational energy prior to entering the first connector in the needle.

5. The injector of claim 3 , further comprising a tip received in the second body bore, the tip located between the swirl plate and the end of the body, the tip comprising:
a tip bore configured to facilitate fluid communication between the plurality of inlet channels and the target; and
a chamfer that interfaces with the needle when the needle is in the first position;
wherein an interface between the chamfer and the needle substantially prevents flow of the fluid into the first connector in the needle when the needle is in the first position.

6. The injector of claim 5 , wherein the tip provides fluid to the target when the needle is not in the first position.

7. The injector of claim 1 , wherein the body further comprises a second connector configured to selectively receive fluid from the first branch;
wherein the second connector receives fluid from the first branch when the needle is proximate the first position.

8. The injector of claim 7 , further comprising an outer shell that receives the body;
wherein the body further comprises an annular recess defining a gap, the gap being between the body and the outer shell;
wherein the second connector is in fluid communication with the gap, formed between the body and the outer shell.

9. The injector of claim 8 , wherein the outer shell further comprises a passage, the passage configured to provide fluid from the gap, formed between the body and the outer shell, to the fluid supply.

10. An injector comprising:
a needle configured to receive fluid from a fluid supply and operable between a first position, in which the fluid is not provided to a target, and a second position, in which the fluid is provided to the target, the needle comprising:
a first needle bore configured to receive the fluid from the fluid supply,
a second needle bore aligned with the first needle bore and configured to provide the fluid to the fluid supply, and
a first connector in fluid communication with the second needle bore; and

a body comprising:
an end,
a first body bore is configured to receive the needle, and
a second body bore positioned to be contiguous with the end;

wherein at least a first portion of the first needle bore is centered on a first axis;
wherein at least a second portion of the second needle bore is centered on a second axis; and
wherein the second axis is coincident with the first axis.

11. The injector of claim 10 , wherein the needle further comprises a first branch connected to the first needle bore;
wherein the first branch is configured to facilitate fluid communication between a gap, formed between the first body bore and the needle, and the first needle bore.

12. The injector of claim 10 , further comprising a swirl plate contained within the second body bore, the swirl plate configured to form a gap between the swirl plate and the second body bore, the swirl plate comprising:
a swirl plate bore that receives at least a portion of the needle; and
a plurality of inlet channels configured to facilitate fluid communication between the gap, formed between the swirl plate and the second body bore, and the first connector in the needle.

13. The injector of claim 12 , wherein each of the plurality of inlet channels is offset relative to the needle such that the plurality of inlet channels provide the fluid with rotational energy prior to entering the first connector in the needle.

14. The injector of claim 10 , wherein the needle further comprises a second branch in fluid communication with the second needle bore;
wherein the second branch is configured to facilitate transfer of the fluid out of the needle.

15. The injector of claim 14 , wherein the body further comprises a second connector configured to selectively receive fluid from the second branch;
wherein the second connector receives fluid from the second branch when the needle is proximate the first position.

16. The injector of claim 15 , further comprising an outer shell that receives the body;
wherein the body further comprises an annular recess defining a gap, the gap being between the body and the outer shell;
wherein the second connector is in fluid communication with the gap, formed between the body and the outer shell.

17. The injector of claim 16 , wherein the outer shell further comprises a passage, the passage configured to provide fluid from the gap, formed between the body and the outer shell, to the fluid supply.

Assignees

• Cummins Emission Solutions Inc

Inventors

• Shaull Anthony A
• Stroia Bradlee J
• Holl Stephen M
• Thomas Richard Davis
• Hays Michael

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F02M61/162

  Means to impart a whirling motion to fuel upstream or near discharging orifices · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title