Operating a subsurface safety valve using a downhole pump

Patent metadata

Field	Value
Publication number	US-10927643-B2
Application number	US-201916400309-A
Country	US
Kind code	B2
Filing date	May 1, 2019
Priority date	May 1, 2019
Publication date	Feb 23, 2021
Grant date	Feb 23, 2021

Abstract

A pressure regulator is configured to manage a pressure downstream of a pump discharge during operation. A hydraulic piston is exposed to pressure upstream of the pressure regulator during operation. The hydraulic piston extends into a first fluid reservoir. The first fluid reservoir is defined by an inner surface of an outer housing of a subsurface safety valve. A subsurface safety valve is fluidically couple to the hydraulic piston.

First claim

What is claimed is:

1. A subsurface safety valve system for use with an electric submersible pump, the subsurface safety valve system comprising:
a pressure regulator configured to manage a pressure downstream of a pump discharge during operation within a wellbore;
a hydraulic piston exposed to pressure upstream of the pressure regulator during operation, the hydraulic piston extending into a first fluid reservoir defined by a piston housing; and
a subsurface safety valve located uphole of the electric submersible pump and fluidically coupled to the hydraulic piston, the subsurface safety valve configured to close and thereby isolate the wellbore in response to an interruption of electrical power from a surface location to the electric submersible pump, and wherein a cracking or opening pressure of the pressure regulator is higher than an opening pressure of the subsurface safety valve.

2. The subsurface safety valve system of claim 1 , wherein the subsurface safety valve comprises:
a flapper;
a sleeve positioned adjacent to the flapper, the sleeve having a shoulder around an outer circumference of the sleeve, the sleeve positioned to retain the flapper against a flapper seat when the flapper is in a closed position;
a spring having a first end and a second end and surrounding the sleeve, the first end abuts the shoulder of the sleeve toward the flapper, the second end abutting an inner housing of the subsurface safety valve; and
a second fluid reservoir fluidically coupled to the first fluid reservoir, the second fluid reservoir defined by the inner housing of the subsurface safety valve and the sleeve.

3. The subsurface safety valve system of claim 2 , wherein the flapper seat comprises a metal seat that forms a metal-to-metal seal when the flapper is received.

4. The subsurface safety valve system of claim 2 , wherein the flapper opens in an uphole direction during operation.

5. The subsurface safety valve system of claim 2 , wherein the sleeve is biased in a downhole direction during operation.

6. The subsurface safety valve system of claim 2 , wherein the first fluid reservoir and the second fluid reservoir are filled with hydraulic oil during operation.

7. The subsurface safety valve system of claim 1 , wherein the pressure regulator comprises:
a plunger positioned within a flow passage downstream of the pump discharge when in use;
a biasing spring with a first end abutting the plunger and a second end abutting a support structure, the spring positioned to exert a force on the plunger in an upstream direction; and
a plunger seat or receptacle shaped to receive the plunger and form a seal when the plunger is received.

8. The subsurface safety valve system of claim 7 , wherein the biasing spring sets the cracking or opening pressure of the pressure regulator.

9. The subsurface safety valve system of claim 7 , wherein the plunger seat comprises a metal seat that forms a metal-to-metal seal when the plunger is received.

10. A method comprising:
creating a pressure increase between an electric submersible pump discharge and a subsurface safety valve, the electric submersible pump located within a wellbore and the subsurface safety valve located uphole of the electric submersible pump, and wherein the subsurface safety valve is configured to close and thereby isolate the wellbore in response to an interruption of electrical power from a surface location to the electric submersible pump;
actuating a piston upstream of a pressure regulator in response to the increased pressure upstream of the pressure regulator;
actuating the subsurface safety valve responsive to actuating the piston; and
actuating a plunger of the pressure regulator upstream of the subsurface safety valve in response to fluid flow to produce fluid to a topside facility, wherein a cracking or opening pressure of the pressure regulator is higher than the opening pressure of the subsurface safety valve.

11. The method of claim 10 , wherein actuating the subsurface safety valve comprises:
actuating a sleeve assembly positioned downstream of the pressure regulator in response to actuating the piston; and
opening a flapper valve of the subsurface safety-valve downstream of the pressure regulator in response to a fluid flow and actuating the sleeve assembly.

12. The method of claim 11 , wherein the flapper valve opens in a downstream direction.

13. The method of claim 11 , wherein creating a pressure increase comprises:
forcing a plunger towards a plunger seat or receptacle with a bias spring; and
holding the plunger off of the plunger seat or receptacle with a fluid flow.

14. The method of claim 13 , further comprising:
ceasing fluid flow through the electric submersible pump;
setting the plunger against the plunger seat or receptacle in response to the ceased fluid flow;
setting the flapper valve against a flapper seat; and
holding the sleeve against the flapper valve while the flapper valve is in a closed position.

15. The method of claim 11 , wherein actuating the sleeve assembly comprises:
pressurizing a chamber hydraulically coupled to the piston, by a movement of the piston, wherein one side of the chamber is a shoulder of the sleeve assembly; and
moving the sleeve assembly, by the shoulder, in response to the increased pressure.

16. A wellbore production system comprising:
a production string within a wellbore;
a packer surrounding the production string, the packer sealing an annulus defined by an outer surface of the production string and an inner surface of the wellbore, the packer fluidically separating the annulus into an uphole section and a downhole section;
an electric submersible pump positioned nearer a downhole end of the production string than an uphole end of the production string;
a subsurface safety valve system positioned onto the production string uphole of the electric submersible pump, the subsurface safety valve system comprising:
a pressure regulator configured to manage pressure downstream of a pump discharge during operation;
a hydraulic piston exposed to pressure upstream of the pressure regulator during operation, the hydraulic piston extending into a first fluid reservoir; and
a subsurface safety valve fluidically coupled to the hydraulic piston and configured to close and thereby isolate the wellbore in response to an interruption of electrical power from a surface location to the electric submersible pump; wherein a cracking or opening pressure of the pressure regulator is higher than an opening pressure of the subsurface safety valve.

17. The wellbore production system of claim 16 , wherein the subsurface safety valve comprises:
a flapper;
a sleeve positioned adjacent to the flapper, the sleeve having a shoulder around an outer circumference of the sleeve, the sleeve positioned to retain the flapper against a flapper seat when the flapper is in a closed position;
a spring having a first end and a second end and surrounding the sleeve, the first end abuts the shoulder of the sleeve toward the flapper, the second end abutting an inner housing of the subsurface safety-valve; and
a second fluid reservoir fluidically coupled to the first fluid reservoir, the second fluid reservoir defined by the inner housing of the subsurface safety valve and the sleeve.

18. The wellbore production system of claim 17 , wherein the flapper seat comprises a metal seat that forms a metal-to-metal seal when the flapper is received.

19. The wellbore production system of claim 17 , wherein the flapper opens in an uphol

Assignees

• Saudi Arabian Oil Co

Inventors

• Ejim Chidirim Enoch
• Roth Brian A

Classifications

• E21B34/08 Primary

  responsive to flow or pressure of the fluid obtained (E21B34/10 takes precedence) · CPC title

• E21B34/14

  operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools {(E21B34/066 takes precedence)} · CPC title

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• E21B47/008

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• E21B2200/05

  Flapper valves · CPC title