Material sets

Patent metadata

Field	Value
Publication number	US-10926464-B2
Application number	US-201616064994-A
Country	US
Kind code	B2
Filing date	Apr 15, 2016
Priority date	Apr 15, 2016
Publication date	Feb 23, 2021
Grant date	Feb 23, 2021

Abstract

The present disclosure is drawn to material sets for 3-dimensional printing. The material set can include a thermoplastic polymer powder having an average particle size from 20 μm to 100 μm, a conductive fusing ink comprising a transition metal, and second fusing ink. The second fusing ink can include a fusing agent capable of absorbing electromagnetic radiation to produce heat. The second fusing ink can provide a lower conductivity than the conductive fusing ink when printed on the thermoplastic polymer powder.

First claim

What is claimed is:

1. A material set, comprising:
a thermoplastic polymer powder having an average particle size from 20 μm to 100 μm;
a conductive fusing ink comprising a transition metal; and
a second fusing ink comprising a fusing agent capable of absorbing electromagnetic radiation to produce heat, wherein the second fusing ink provides a lower conductivity than the conductive fusing ink when printed on the thermoplastic polymer powder.

2. The material set of claim 1 , wherein the fusing agent comprises carbon black, a near-infrared absorbing dye, a near-infrared absorbing pigment, a tungsten bronze, a molybdenum bronze, metal nanoparticles, a conjugated polymer, or combinations thereof.

3. The material set of claim 1 , further comprising a pretreat ink comprising an aqueous solution of sodium chloride, potassium chloride, or combinations thereof.

4. The material set of claim 3 , wherein the transition metal is in the form of elemental transition metal particles comprising a dispersing agent at surfaces of the elemental transition metal particles, wherein the dispersing agent is capable of being removed from the surfaces by contact with the sodium chloride, potassium chloride, or combinations thereof.

5. The material set of claim 1 , wherein the transition metal is in the form of elemental transition metal particles.

6. The material set of claim 5 , wherein the elemental transition metal particles comprise silver particles, copper particles, gold particles, or combinations thereof.

7. The material set of claim 5 , wherein the elemental transition metal particles have an average particle size from 10 nm to 200 nm.

8. The material set of claim 5 , wherein the elemental transition metal particles are capable of being sintered at a temperature from 20° C. to 350° C.

9. A 3-dimensional printing system including the material set of claim 1 , comprising:
a powder bed comprising the thermoplastic polymer powder;
an inkjet printer comprising:
a first inkjet pen in communication with a reservoir of the conductive fusing ink to print the conductive fusing ink onto the powder bed, and
a second inkjet pen in communication with a reservoir of the second fusing ink to print the second fusing ink onto the powder bed; and

a fusing lamp to expose the powder bed to electromagnetic radiation sufficient to fuse thermoplastic polymer powder that has been printed with the conductive fusing ink, the second fusing ink, or both.

10. The system of claim 9 , wherein the fusing agent comprises carbon black, a near-infrared absorbing dye, a near-infrared absorbing pigment, a tungsten bronze, a molybdenum bronze, metal nanoparticles, a conjugated polymer, or combinations thereof.

11. The system of claim 9 , further comprising a third inkjet pen in communication with a reservoir of a pretreat ink to print the pretreat ink onto the powder bed, wherein the pretreat ink comprises an aqueous solution of sodium chloride, potassium chloride, or combinations thereof.

12. The system of claim 9 , wherein the transition metal is in the form of elemental transition metal particles.

13. The system of claim 9 , wherein the elemental transition metal particles have an average particle size from 10 nm to 200 nm.

Assignees

• Hewlett Packard Development Co

Inventors

• Chaffins Sterling
• Dekam Kevin P

Classifications

• B22F12/40

  Radiation means · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B29C64/209 Primary

  Heads; Nozzles · CPC title

• B33Y70/10

  Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title