Rotary electric machine having magnetic flux supplied from a field coil

Patent metadata

Field	Value
Publication number	US-10923970-B2
Application number	US-201916408892-A
Country	US
Kind code	B2
Filing date	May 10, 2019
Priority date	May 31, 2018
Publication date	Feb 16, 2021
Grant date	Feb 16, 2021

Abstract

A brushless winding field type rotary electric machine between a starting device and a stationary case, having a stator held in the case and internally equipped with an AC coil generating a rotating magnetic field by an AC current; a field core held in the case and internally equipped with a field coil excited by a DC current; a rotor disposed around the starting device outer periphery and rotatable with respect to the stator and the field coil; a first air gap formed between the stator and the rotor, delivering a magnetic flux between the two; a second air gap formed between the field core and the rotor, delivering a magnetic flux between the two. The second air gap has an inclined section inclined with respect to a rotation shaft axial direction so that the rotor radially outer portion is positioned on the radially outer side than the field core.

First claim

What is claimed is:

1. A brushless winding field type rotary electric machine positioned between a rotary member and a stationary case, comprising:
a stator held in the stationary case and internally equipped with an AC coil for generating a rotating magnetic field by an AC current;
a field core held in the stationary case and internally equipped with a field coil excited by a DC current;
a rotor disposed around an outer periphery of the rotary member and held so as to be rotatable with respect to the stator and the field coil;
a first air gap formed between the stator and the rotor, the first air gap being configured to deliver a magnetic flux between the stator and the rotor; and
a second air gap formed between the field core and the rotor, the second air gap being configured to deliver a magnetic flux between the field coil and the rotor, wherein
the field coil of the field core is disposed in parallel with the rotor in an axial direction of a rotation shaft of the rotary member via the second air gap,
the second air gap has an inclined section inclined with respect to the axial direction of the rotation shaft between the field core and at least a radially outside portion of a portion on a field core side of the rotor so that the radially outside portion of the rotor is positioned on a radially outer side of the field core, and
the first air gap and the second air gap are disposed without overlapping each other as viewed along a radial direction.

2. The rotary electric machine according to claim 1 , wherein
the radially outside portion of the portion on the field core side of the rotor has a beak shape in a vertical cross section protruding toward the field core, and
the portion on the rotor side of the field core has such a convex shape in a vertical cross section so as to get into the beak of the rotor.

3. The rotary electric machine according to claim 1 , wherein
the second air gap is equipped with the inclined section and a vertical section formed so as to continue to the inclined section and to be perpendicular to the rotation shaft.

4. A brushless winding field type rotary electric machine, positioned between a rotary member and a stationary case, comprising:
a stator held in the stationary case and internally equipped with an AC coil for generating a rotating magnetic field by an AC current;
a field core held in the stationary case and internally equipped with a field coil excited by a DC current;
a rotor disposed around an outer periphery of the rotary member and held so as to be rotatable with respect to the stator and the field coil;
a first air gap formed between the stator and the rotor, the first air gap being configured to deliver a magnetic flux between the stator and the rotor; and
a second air gap formed between the field core and the rotor, the second air gap being configured to deliver a magnetic flux between the field coil and the rotor, wherein
the field coil of the field core is disposed in parallel with the rotor in an axial direction of a rotation shaft of the rotary member via the second air gap,
the second air gap has an inclined section inclined with respect to the axial direction of the rotation shaft between the field core and at least a radially outside portion of a portion on a field core side of the rotor so that the radially outside portion of the rotor is positioned on a radially outer side of the field core, and
an inclination angle of the inclined section of the second air gap is in a range of 10 to 25 degrees with respect to the axial direction of the rotation shaft.

5. A brushless winding field type rotary electric machine, positioned between a rotary member and a stationary case, comprising:
a stator held in the stationary case and internally equipped with an AC coil for generating a rotating magnetic field by an AC current;
a field core held in the stationary case and internally equipped with a field coil excited by a DC current;
a rotor disposed around an outer periphery of the rotary member and held so as to be rotatable with respect to the stator and the field coil;
a first air gap formed between the stator and the rotor, the first air gap being configured to deliver a magnetic flux between the stator and the rotor; and
a second air gap formed between the field core and the rotor, the second air gap being configured to deliver a magnetic flux between the field coil and the rotor, wherein
the field coil of the field core is disposed in parallel with the rotor in an axial direction of a rotation shaft of the rotary member via the second air gap,
the second air gap has an inclined section inclined with respect to the axial direction of the rotation shaft between the field core and at least a radially outside portion of a portion on a field core side of the rotor so that the radially outside portion of the rotor is positioned on a radially outer side of the field core, and
the rotor includes
a first magnetic pole having a plurality of pawl sections protruding from a first annular section in the axial direction of the rotation shaft,
a second magnetic pole being disposed so that a radial clearance is provided on an inside of the first annular section and having a plurality of convex sections, the convex sections radially protruding and being disposed while having circumferential clearances in a circumferential direction on an outer peripheral face of a second annular section that is disposed so as to be partially overlapped with the first annular section, and
an annular magnetic pole holding member having a fitting section into which the pawl sections of the first magnetic pole and the convex sections of the second magnet pole are fitted and fixed, and
the pawl sections of the first magnetic pole are inserted into the clearances between the convex sections of the second magnet pole such that the pawl sections of the first magnetic pole and the convex sections of the second magnet pole are disposed alternately in the circumferential direction, whereby the first magnetic pole and the second magnet pole are fitted and fixed to the magnetic pole holding member without making contact with each other.

6. The rotary electric machine according to claim 5 , wherein
the first tip end engagement sections of the pawl sections of the first magnetic pole are fitted into the fitting section disposed on an outer peripheral side of the magnetic pole holding member, so as to be fixed in the radial direction, and the second tip end engagement sections of the second magnet pole are fitted into the fitting section of the magnetic pole holding member, so as to be fixed in the radial direction.

7. The rotary electric machine according to claim 5 , wherein
the magnetic pole holding member is made from a nonmagnetic material.

8. The rotary electric machine according to claim 5 , wherein
each of the first magnetic pole and the second magnet pole is made from a soft magnetic material.

9. The rotary electric machine according to claim 5 , further
comprising:
permanent magnets provided at same circumferential positions as those of the respective pawl sections of the first magnetic pole and on an inner diameter side of the first magnetic pole and on an outer diameter side of the second annular section of the second magnetic pole.

10. The rotary electric machine according to claim 9 , wherein
the permanent magnets are mainly made from neodymium.

11. The rotary electric machine according to claim 9 , wherein
the permanent magnets are mainly made from ferrite.

Assignees

• Exedy Corp

Inventors

• Katsura Hitoshi
• Kitamura Taichi
• Uemura Kimitaka

Classifications

• H02K1/22

  Rotating parts of the magnetic circuit · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K21/44

  with armature windings wound upon the magnets · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title

• H02K19/103 Primary

  Motors having windings on the stator and a variable reluctance soft-iron rotor without windings · CPC title