Aluminum alloy substrate for magnetic recording medium and method for manufacturing the same, substrate for magnetic recording medium, magnetic recording medium, and hard disc drive

Patent metadata

Field	Value
Publication number	US-10923149-B2
Application number	US-201916249126-A
Country	US
Kind code	B2
Filing date	Jan 16, 2019
Priority date	Jan 19, 2018
Publication date	Feb 16, 2021
Grant date	Feb 16, 2021

Abstract

This aluminum alloy substrate for a magnetic recording medium has a metal structure made of an Al alloy having a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al, a primary-crystal Si precipitate having a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less is dispersed in the metal structure, a diameter is in a range of 53 mm to 97 mm, and a thickness is in a range of 0.2 mm to 0.9 mm.

First claim

What is claimed is:

1. An aluminum alloy substrate for a magnetic recording medium, having
a metallic structure made of an Al alloy which has a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al,
wherein primary-crystal Si particles which have a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less are dispersed in the metallic structure,
a diameter of the substrate is in a range of 53 mm to 97 mm, and a thickness of the substrate is in a range of 0.2 mm to 0.9 mm, and
a value of E/ρ (E: Young's modulus, ρ: density) is 36.0 (GPa)/(gcm −3 ) or more.

2. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,
wherein the Al alloy further includes Zn in a range of 0.01% by mass to 0.5% by mass.

3. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,
wherein the Al alloy further includes one or more of Mn, Ti, Cr, V, Zr, Mo, and Co in a range of 0.01% by mass to 0.5% by mass.

4. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,
wherein an Al—Ni-based intermetallic compound is dispersed in the metal structure.

5. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,
wherein the metal structure is an extruded structure of a powder particle compact of the Al alloy.

6. A substrate for a magnetic recording medium, comprising:
an aluminum alloy substrate; and
a NiP-based plating coat formed on at least one surface of the aluminum alloy substrate,
wherein the aluminum alloy substrate is the aluminum alloy substrate for a magnetic recording medium according to claim 1 .

7. A magnetic recording medium comprising:
a substrate for a magnetic recording medium; and
a magnetic layer provided on a surface of the substrate for a magnetic recording medium,
wherein the substrate for a magnetic recording medium is the substrate for a magnetic recording medium according to claim 6 , and
the magnetic layer is provided on the surface of the substrate for a magnetic recording medium on which the NiP-based plating coat is formed.

8. A hard disc drive equipped with a magnetic recording medium,
wherein the magnetic recording medium is the magnetic recording medium according to claim 7 .

9. A method for manufacturing the aluminum alloy substrate for a magnetic recording medium according to claim 1 , the method comprising:
forming a compact of powder particles made of an Al alloy having a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al;
extruding this compact to form a cylindrical body; and
cutting this cylindrical body to obtain a disc-shaped aluminum alloy substrate for a magnetic recording medium from the cylindrical.

10. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,
wherein the Al alloy further includes Zn in a range of 0.01% by mass to 0.5% by mass.

11. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,
wherein the Al alloy further includes one or more of Mn, Ti, Cr, V, Zr, Mo, and Co in a range of 0.01% by mass to 0.5% by mass.

12. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,
wherein a primary-crystal Si precipitate having a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less is dispersed in the powder particle.

13. The aluminum alloy substrate for a magnetic recording medium according to claim 1 , wherein the Al alloy including Si in a range of 19.0% by mass to 21.5% by mass, Ni in a range of 6.5% by mass to 8.0% by mass, Cu in a range of 3.0% by mass to 3.8% by mass, and Mg in a range of 1.0% by mass to 1.4% by mass with a remainder being Al.

Assignees

• Showa Denko Kk

Inventors

• Hashimoto Takenori
• Sato Wataru

Classifications

• B22F1/05

  Metallic powder characterised by the size or surface area of the particles · CPC title

• C22C21/02 Primary

  with silicon as the next major constituent · CPC title

• G11B5/73919

  Aluminium or titanium elemental or alloy substrates · CPC title

• H01F1/00

  Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties · CPC title

• B22F7/062

  involving the connection or repairing of preformed parts · CPC title