Particulate filter for an internal combustion engine and method for producing such a particulate filter

Patent metadata

Field	Value
Publication number	US-10918987-B2
Application number	US-201916282923-A
Country	US
Kind code	B2
Filing date	Feb 22, 2019
Priority date	Feb 23, 2018
Publication date	Feb 16, 2021
Grant date	Feb 16, 2021

Abstract

A particulate filter for exhaust-gas aftertreatment in an internal combustion engine has a housing on which an inlet and an outlet are configured on opposite ends. The particulate filter also has a filter element arranged in the housing, said filter element having essentially parallel filter channels that are each alternatingly closed on the inlet side or on the outlet side by a closure in order to prevent gas from passing directly through the filter element. In this context, the filter channels can be divided into a first group of filter channels which are closed on the outlet side by a closure, and into a second group of filter channels which are closed on the inlet side by a gas-tight closure. The filter channels of the second group are additionally closed on the outlet side by a high-porosity closure in order to improve the cleaning effect of the particulate filter.

First claim

The invention claimed is:

1. A method for the production of a particulate filter for an internal combustion engine, comprising:
arranging a filter element in a housing of the particulate filter,
configuring several first filter channels in the filter element, wherein each of which is closed on an outlet side by a low-porosity closure,
configuring several second filter channels in the filter element, wherein each is closed on an inlet side by an impermeable closure, and
separating the first filter channels and the second filter channels from each other by a filter wall, whereby at least some of the second filter channels are closed on the outlet side by high-porosity closures, and
whereby the ratio of the permeabilities between the low-porosity closures and the high-porosity closures amounts to at least one to five.

2. The method for the production of a particulate filter according to claim 1 , wherein the high-porosity closures are pressed and/or glued into the filter element.

3. The method for the production of a particulate filter according to claim 1 , wherein the high-porosity closures are integrally bonded to the filter element or are configured on the filter element.

Assignees

• Volkswagen Ag

Inventors

• Car Onur Ulas
• Paulovsky Markus

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• B01J35/56

  Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths · CPC title

• F01N3/022 Primary

  characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous · CPC title

• B01D46/244 Primary

  of the plugs · CPC title

• B01D46/24491

  Porosity · CPC title