Metals recovery from spent supported catalyst
US-12577125-B2 · Mar 17, 2026 · US
US10913989B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10913989-B2 |
| Application number | US-201515123624-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 27, 2015 |
| Priority date | Mar 5, 2014 |
| Publication date | Feb 9, 2021 |
| Grant date | Feb 9, 2021 |
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The present invention relates to a method for leaching precious metals contained in a waste denitrification catalyst by using a pressure leaching process, and more specifically, to a method for leaching precious metals contained in a waste denitrification catalyst by using a pressure leaching process, the method comprising the steps of: forming a mixture by mixing a waste denitrification catalyst with a sodium salt solution; and leaching vanadium and tungsten contained in the mixture by feeding the mixture into a sealed pressurized reactor, and then heating and stirring the mixture.
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The invention claimed is: 1. A method for leaching precious metals contained in a waste denitrification catalyst by using a pressure leaching process, the method comprising the steps of: forming a mixture by mixing a waste denitrification catalyst with a sodium salt solution; and leaching 90% or more of vanadium and tungsten contained in the mixture by feeding the mixture into a sealed pressurized reactor, and then heating and stirring the mixture, wherein the waste denitrification catalyst includes vanadium (V) and tungsten (W) in oxide forms, wherein the concentration of the sodium salt solution is 2.5 to 3 M, wherein the heating temperature is 225° C. to 250° C., and wherein the waste denitrification catalyst and the sodium salt solution are mixed to have a solid-liquid ratio (a weight (g) of the waste denitrification catalyst/a volume (mL) of the sodium salt solution) of 0.3 to 0.4, wherein the sodium salt solution comprises at least one selected from the group consisting of sodium carbonate (Na 2 CO 3 ) and sodium chlorate (NaClO 3 ), wherein the pressure of the pressurized reactor is 20 to 80 atm, and wherein the stirring is performed at 700 to 1200 rpm. 2. The method of claim 1 , wherein the vanadium and the tungsten are leached in forms of NaVO 3 and Na 2 WO 4 , respectively. 3. A method for leaching precious metals contained in a waste denitrification catalyst by using a pressure leaching process, the method comprising the steps of: coarsely grinding and then finely grinding a waste denitrification catalyst; forming a mixture by mixing the coarsely and finely ground waste denitrification catalyst with a sodium salt solution; and leaching 90% or more of vanadium and tungsten contained in the mixture by feeding the mixture in a sealed pressurized reactor, and then heating and stirring the mixture, wherein the waste denitrification catalyst includes vanadium (V) and tungsten (W) in oxide forms, wherein the concentration of the sodium salt solution is 2.5 to 3 M, wherein the heating temperature is 225° C. to 250° C., and wherein the waste denitrification catalyst and the sodium salt solution are mixed to have a solid-liquid ratio (a weight (g) of the waste denitrification catalyst/a volume (mL) of the sodium salt solution) of 0.3 to 0.4, wherein the sodium salt solution comprises at least one selected from the group consisting of sodium carbonate (Na 2 CO 3 ) and sodium chlorate (NaClO 3 ), wherein the pressure of the pressurized reactor is 20 to 80 atm, and wherein the stirring is performed at 700 to 1200 rpm. 4. The method of claim 3 , wherein the size of the coarsely and finely ground waste denitrification catalyst is 50 to 150 μm.
Recycling · CPC title
from spent catalysts · CPC title
from spent catalysts · CPC title
by an alkaline or ammoniacal leaching · CPC title
General processes for recovering metals or metallic compounds from spent catalysts (for recovering specific metals C22B11/00 - C22B61/00) · CPC title
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