Transformable tray and tray system for receiving, transporting and unloading items

Patent metadata

Field	Value
Publication number	US-10913621-B2
Application number	US-201816132178-A
Country	US
Kind code	B2
Filing date	Sep 14, 2018
Priority date	Oct 1, 2014
Publication date	Feb 9, 2021
Grant date	Feb 9, 2021

Abstract

Features for loading, transporting and unloading of items are disclosed. Systems, devices and methods for such operations using a tray are described. In some embodiments, a tray having a moveable bottom allows for switching between a configuration for loading and unloading items in and out of the tray and a configuration for transportation of items inside the tray. The trays may also be stacked, for transportation of multiple trays at once, and nested, for saving space when storing the trays. In some embodiments, the trays may be used in conjunction with loading and unloading systems.

First claim

What is claimed is:

1. A system for loading an item comprising:
a loader comprising a plurality of bins;
a carriage moveably disposed along a portion of the loader, the carriage comprising:
a frame configured to support a tray, the tray having a bottom side, a moveable bottom and a sidewall comprising a front side, the moveable bottom configured to move between a first position for loading the item into the tray by sliding the item onto the moveable bottom and a second position for transporting the item within the tray;
a loading shelf connected to the frame, wherein the loading shelf is positioned to span a distance between one of the plurality of bins and the tray positioned on the carriage; and

wherein the moveable bottom of the tray forms a surface with the loading shelf such that the item can slide along the loading shelf and onto the moveable bottom.

2. The system of claim 1 , wherein the bottom side defines a window that provides access to a bottom surface of the moveable bottom, and wherein the moveable bottom is configured to move between the first and second positions by lowering and raising the tray over an arm coupled with the carriage such that the arm contacts the moveable bottom through the window.

3. The system of claim 1 , wherein the loader further comprises an elongated rail along an edge of the loading shelf with which the front side of the tray is configured to couple when the carriage is adjacent to the loader, wherein the carriage with the tray mounted thereto is configured to move along the elongated rail.

4. The system of claim 3 , wherein the loader further comprises an edge support having a plurality of notches configured to couple with at least one of the carriage and the tray and thereby prevent the carriage from moving along the elongated rail.

5. The system of claim 1 , wherein the loading shelf and tray are configured to move among the plurality of bins by moving the carriage along a length of the loading shelf.

6. The system of claim 1 , wherein the loader further comprises an elongated rail with which the front side of the tray couples when the carriage is adjacent to the loader, wherein the tray is configured to move among the plurality of bins by moving the carriage with the tray mounted thereto along the elongated rail.

7. The system of claim 1 , wherein the loader further comprises an edge support having a plurality of notches configured to couple with the frame and prevent the tray and the carriage from moving along the rail.

Assignees

• United States Postal Service

Inventors

• Stratton Christopher M
• Smith Gregory J
• Potter Thomas C
• Perry-Eaton Wayne R

Classifications

• B07C3/008 Primary

  Means for collecting objects, e.g. containers for sorted mail items (pile receivers in general B65H31/00) · CPC title

• B65G65/32 Primary

  Filling devices · CPC title

• B65G65/34

  Emptying devices (conveyor construction B65G15/00 - B65G35/00; devices similar to vehicle tipplers B65G67/48) · CPC title