Disc brake

Patent metadata

Field	Value
Publication number	US-10913433-B2
Application number	US-201816161429-A
Country	US
Kind code	B2
Filing date	Oct 16, 2018
Priority date	Dec 8, 2017
Publication date	Feb 9, 2021
Grant date	Feb 9, 2021

Abstract

A disc brake includes: an inner pad and an outer pad; a pressing device configured to press the inner pad and the outer pad against a rotor, the pressing device including a first presser member and a second presser member that are movable parallel to a rotational axis of the rotor, and a frame that is a frame-shaped rigid body and is movable in the direction parallel to the rotational axis; and a housing mounted on a non-rotating body, the housing holding the pressing device, the housing including a pad pin that hold the inner pad and the outer pad so as to be movable in the direction parallel to the rotational axis, the pad pin being held by the housing at both ends of the pad pin in the direction parallel to the rotational axis.

First claim

What is claimed is:

1. A disc brake comprising:
an inner pad and an outer pad located so as to sandwich a rotor that rotates along with a wheel;
a pressing device configured to press the inner pad and the outer pad against the rotor, the pressing device including
a first presser member and a second presser member that are movable parallel to a rotational axis of the rotor, the first presser member being movable in a direction toward the rotor, the second presser member being movable in a direction away from the rotor and
a frame that is a rigid body, the frame including a first edge facing the outer pad and a second edge separated from the first edge in a direction parallel to the rotational axis of the rotor and engaging with the second presser member, the frame being movable in the direction parallel to the rotational axis; and

a housing mounted on a non-rotating body, the housing holding the pressing device and holding the inner pad and the outer pad, the housing including a pad pin that hold the inner pad and the outer pad so as to be movable in the direction parallel to the rotational axis, the pad pin being held by the housing at both ends of the pad pin in the direction parallel to the rotational axis, wherein:
the housing includes a main housing section that holds the pressing device, and a plurality of engaged portions that is provided at portions of the main housing section on both sides in a direction orthogonal to the rotational axis so as to be separated from each other in the direction parallel to the rotational axis;
the frame includes a third edge, a fourth edge, and a plurality of engaging portions, the third edge and the fourth edge being provided so as to be separated from each other in the direction orthogonal to the rotational axis and each couple together the first edge and the second edge, the plurality of engaging portions being provided at portions of the third edge and the fourth edge facing each other and engageable with the plurality of engaged portions;
the frame is held by the main housing section as the plurality of engaging portions is respectively engaged with the plurality of engaged portions; and
in a side view of the frame, a center of gravity of the frame is located between those of the plurality of engaged portions that are located at both ends.

2. The disc brake according to claim 1 , wherein:
the housing includes a bridge extending from the main housing section beyond the rotor to an opposite side of the rotor from the main housing section; and
the pad pin is held at one end by the main housing section and held at the other end by the bridge.

3. The disc brake according to claim 1 , wherein:
first elastic members that are elastic members are each provided between at least one of the plurality of engaging portions and at least one of the plurality of engaged portions.

4. The disc brake according to claim 3 , wherein
each of the first elastic members is formed of a stainless steel material, the frame is formed of carbon fiber-reinforced plastic, and the housing is formed of aluminum alloy.

5. The disc brake according to claim 1 , wherein
the first edge and the second edge extend above the rotor but not above the inner pad and the outer pad.

6. The disc brake according to claim 5 , wherein
when a straight line passing through a center of the first presser member and a center of the second presser member is defined as a center line, a straight line orthogonal to the center line and the rotational axis of the rotor is defined as a reference line, and a plane orthogonal to the reference line and including the center line is defined as a central reference plane, a centroid of each of a plurality of cross-sections of the third edge and the fourth edge extending in the direction orthogonal to the rotational axis is located in the central reference plane.

7. A disc brake comprising:
an inner pad and an outer pad located so as to sandwich a rotor that rotates along with a wheel;
a pressing device configured to press the inner pad and the outer pad against the rotor, the pressing device including
a first presser member and a second presser member that are movable parallel to a rotational axis of the rotor, the first presser member being movable in a direction toward the rotor, the second presser member being movable in a direction away from the rotor and
a frame that is a rigid body, the frame including a first edge facing the outer pad and a second edge separated from the first edge in a direction parallel to the rotational axis of the rotor and engaging with the second presser member, the frame being movable in the direction parallel to the rotational axis; and

a housing mounted on a non-rotating body, the housing holding the pressing device and holding the inner pad and the outer pad, the housing including a pad pin that hold the inner pad and the outer pad so as to be movable in the direction parallel to the rotational axis, the pad pin being held by the housing at both ends of the pad pin in the direction parallel to the rotational axis, wherein:
the housing includes a main housing section that holds the pressing device, and a plurality of engaged portions that is provided at portions of the main housing section on both sides in a direction orthogonal to the rotational axis so as to be separated from each other in the direction parallel to the rotational axis;
the frame includes a third edge, a fourth edge, and a plurality of engaging portions, the third edge and the fourth edge being provided so as to be separated from each other in the direction orthogonal to the rotational axis and each couple together the first edge and the second edge, the plurality of engaging portions being provided at portions of the third edge and the fourth edge facing each other and engageable with the plurality of engaged portions;
the frame is held by the main housing section as the plurality of engaging portions is respectively engaged with the plurality of engaged portions; and
in a side view of the frame, a center of gravity of the frame is located between those of the plurality of engaged portions that are located at both ends, wherein:
the frame has a protrusion that is provided at a portion of the second edge facing the second presser member and that protrudes in the direction parallel to the rotational axis;
the second presser member has a recess that is provided at a portion corresponding to the protrusion and recessed in the direction parallel to the rotational axis; and
a second elastic member that is an elastic member is provided between the protrusion and the recess, and the second edge is engaged with the second presser member through the second elastic member.

8. The disc brake according to claim 7 , wherein
the protrusion has a shape defined by a curved surface in a circumferential direction of the rotor.

9. A disc brake comprising:
an inner pad and an outer pad located so as to sandwich a rotor that rotates along with a wheel;
a pressing device configured to press the inner pad and the outer pad against the rotor, the pressing device including
a first presser member and a second presser member that are movable parallel to a rotational axis of the rotor, the first presser member being movable in a direction toward the rotor, the second presser member being movable in a direction away from the rotor and
a frame that is a rigid body, the frame including a first edge facing the outer pad and a second edge separated from the first edge in a direction parallel to the rotational axis of the rotor and engaging with the second presser member, the frame being movable in the direction parallel to the rotational axis; and

a housing mounted on a non-rotating body, the housing holdin

Assignees

• Toyota Motor Co Ltd

Inventors

• Yokoyama Tomohiro

Classifications

• F16D2121/24

  using motors · CPC title

• F16D2200/003

  Light metals, e.g. aluminium · CPC title

• F16D65/18

  adapted for drawing members together {, e.g. for disc brakes} · CPC title

• F16D65/0006

  Noise or vibration control · CPC title

• F16D65/0972

  transmitting brake reaction force, e.g. elements interposed between torque support plate and pad · CPC title