Glass and exterior panel design for low noise transmission

Patent metadata

Field	Value
Publication number	US-10913403-B2
Application number	US-201916356154-A
Country	US
Kind code	B2
Filing date	Mar 18, 2019
Priority date	Mar 18, 2019
Publication date	Feb 9, 2021
Grant date	Feb 9, 2021

Abstract

A noise insulating support panel is provided for a structural assembly and includes a base substrate component and at least one localized stiffening reinforcement feature. The reinforcement feature generally extends across the base substrate component in a length direction aligned with, i.e., substantially parallel to, or substantially perpendicular to, a direction of airflow exhibiting turbulent pressure onto the base substrate component. The reinforcement feature cooperates with the base substrate component to minimize energy transmission through the base substrate component. If the base substrate component is a body panel, the reinforcement feature may be a stiffening rib member; if laminated glass, the reinforcement feature is located within an interlayer disposed between glass layers. The interlayer may include a first region including polyvinyl butyral having a first stiffness, and a second region including polyvinyl butyral having a second, lower stiffness. The reinforcement feature may also be an edge stiffening treatment.

First claim

What is claimed is:

1. A noise insulating support panel for a structural assembly, the noise insulating support panel comprising:
a base substrate component;
at least one localized stiffening reinforcement feature extending across the base substrate component in a length direction that is either aligned with a direction of airflow exhibiting turbulent pressure onto the base substrate component, or aligned perpendicular to the airflow,
wherein the localized stiffening reinforcement feature comprises one or both of a localized concentration of mass and a region with a tapered thickness, and cooperates with the base substrate component to minimize energy transmission through the base substrate component.

2. The noise insulating support panel according to claim 1 , wherein the base substrate component comprises laminated glass, and the localized stiffening reinforcement feature is located within an interlayer disposed between first and second glass layers, the interlayer including a first region comprising polyvinyl butyral having a first stiffness and a second region comprising polyvinyl butyral having a second stiffness, lower than the first stiffness.

3. The noise insulating support panel according to claim 2 , wherein the interlayer defines a pattern comprising a plurality of rows, each row alternating in a level of reinforcement between a high stiffness and a low stiffness relative to one another.

4. The noise insulating support panel according to claim 1 , wherein the base substrate component comprises a body panel and the structural assembly comprises a moving vehicle.

5. The noise insulating support panel according to claim 4 , wherein the localized stiffening reinforcement feature comprises a plurality of extending rib members, each being aligned with the direction of airflow exhibiting turbulent pressure onto the base substrate component.

6. The noise insulating support panel according to claim 1 , defining an outer perimeter and further comprising a stiffening feature disposed adjacent to at least a portion of the outer perimeter.

7. The noise insulating support panel according to claim 6 , wherein the stiffening feature comprises a frame continuously extending around the outer perimeter.

8. The noise insulating support panel according to claim 1 , wherein the structural assembly is a moving vehicle selected from the group consisting of an automobile, an aircraft, a train, a watercraft, and a submarine, and the base substrate component comprises one of a laminated glass and a body panel.

9. A glass laminate component with enhanced noise insulating features, the glass laminate component comprising:
a first glass layer;
a second glass layer; and
at least one interlayer disposed between the first glass layer and the second glass layer, a portion of the interlayer comprising a localized stiffening reinforcement extending in a length direction that is aligned with a direction of airflow exhibiting turbulent pressure onto one of the first and second glass layers,
wherein the interlayer defines a pattern comprising a plurality of rows, each row alternating in a level of reinforcement between a high stiffness and a low stiffness relative to one another.

10. The glass laminate component according to claim 9 , wherein the localized stiffening reinforcement comprises a reinforcing polymer or resin having a higher modulus of elasticity than a modulus of elasticity of a remainder of the interlayer.

11. The glass laminate component according to claim 10 , wherein the reinforcing polymer comprises polyvinyl butyral.

12. The glass laminate component according to claim 9 , defining an outer perimeter and further comprising a stiffening feature disposed adjacent to at least a portion of the outer perimeter.

13. The glass laminate component according to claim 12 , wherein the stiffening feature comprises a frame continuously extending around the outer perimeter.

14. The glass laminate component according to claim 12 , wherein the stiffening feature comprises at least one of a localized concentration of mass and a tapered thickness.

15. The glass laminate component according to claim 9 , comprising a first interlayer and a second interlayer, wherein each interlayer defines a pattern comprising a plurality of rows of a stiffening reinforcing polymer, each row alternating in a level of reinforcement between a high stiffness and a low stiffness relative to one another.

16. A noise insulating automotive glass laminate component, comprising:
a first glass layer;
a second glass layer; and
an interlayer disposed between the first glass layer and the second glass layer, the interlayer comprising a reinforcing polymer or resin aligned defining a pattern having a plurality of rows extending in a length direction that is aligned with a direction of airflow exhibiting turbulent pressure onto one of the first and second glass layers, each row alternating in a level of reinforcement between a high stiffness and a low stiffness relative to one another.

17. The noise insulating automotive glass laminate component according to claim 16 , defining an outer perimeter and further comprising a stiffening feature disposed adjacent to at least a portion of the outer perimeter.

18. The noise insulating automotive glass laminate component according to claim 16 , wherein alternating rows of the interlayer include different compositions comprising polyvinyl butyral, each composition exhibiting a different stiffness.

19. A noise insulating glass component, comprising:
a glass substrate; and
at least one localized stiffening reinforcement feature extending across the glass substrate in a length direction,
wherein the localized stiffening reinforcement feature comprises one or both of a localized concentration of mass and a region with a tapered thickness, and cooperates with the glass substrate to minimize energy transmission through the glass substrate when subjected to airflow exhibiting turbulent pressure.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Dejong Richard G
• Sorenson Steven R

Classifications

• B62D29/043

  Superstructures (B62D25/161 takes precedence) · CPC title

• B60R13/0815 Primary

  Acoustic or thermal insulation of passenger compartments (wall or roof liners integrating the insulating function B60R13/02; insulating floor mats or carpets B60N3/04) · CPC title

• B32B17/10036

  comprising two outer glass sheets · CPC title

• B32B17/10871

  in combination with particular heat treatment · CPC title

• B32B2605/006

  Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings · CPC title