Rotational angle sensor

Patent metadata

Field	Value
Publication number	US-10907992-B2
Application number	US-201616079728-A
Country	US
Kind code	B2
Filing date	Dec 27, 2016
Priority date	Feb 24, 2016
Publication date	Feb 2, 2021
Grant date	Feb 2, 2021

Abstract

A rotational angle sensor includes a stator element, and rotor element. The stator element has a stator transmitting coil and a stator receiving coil. The rotor element is mounted rotatably about a rotation axis relative to the stator element, and has a rotor receiving coil and a rotor transmitting coil electrically connected with each other. The rotor receiving coil is inductively coupled to the stator transmitting coil such that an electromagnetic field produced by the stator transmitting coil induces a current in the rotor receiving coil that flows through the rotor transmitting coil and causes the rotor transmitting coil to produce a further electromagnetic field. The stator receiving coil is inductively coupled to the rotor transmitting coil such that the inductive coupling is configured with reference to a rotational angle between the stator element and the rotor element so that the further electromagnetic field induces at least one angle-dependent alternating voltage in the stator receiving coil. The stator receiving coil has at least two circular-ring-sector-shaped partial windings that divide the stator element into sectors. The rotor transmitting coil has a number of sickle-shaped partial windings equal to the number of circular-ring-sector-shaped partial windings, which extend sequentially around the rotation axis.

First claim

The invention claimed is:

1. A rotational angle sensor, comprising:
a stator element including:
a stator transmitting coil; and
at least one stator receiving coil having at least two circular-ring-sector-shaped partial windings which subdivide the stator element in sectors in the circumferential direction; and

a rotor element mounted so as to be rotatable about an axis of rotation relative to the stator element, and including:
a rotor receiving coil; and
a rotor transmitting coil having a number of crescent-shaped partial windings corresponding to the number of circular-ring-sector-shaped partial windings on the at least one stator receiving coil, the crescent-shaped partial windings successively surrounding the axis of rotation along a circumferential direction;

wherein the rotor receiving coil and the rotor transmitting coil are electrically connected to each other;
wherein the rotor receiving coil is inductively coupled to the stator transmitting coil such that an electromagnetic field produced by the stator transmitting coil induces a current in the rotor receiving coil, said current flowing through the rotor transmitting coil such that the rotor transmitting coil produces a further electromagnetic field; and
wherein the at least one stator receiving coil is inductively coupled to the rotor transmitting coil such that the inductive coupling between the at least one stator receiving coil and the rotor transmitting coil is configured with reference to a rotational angle between the stator element and the rotor element, and such that the further electromagnetic field produced by the rotor transmitting coil induces at least one angle-dependent AC voltage in the at least one stator receiving coil.

2. The rotational angle sensor as claimed in claim 1 , wherein the rotor transmitting coil further includes circular-arc-shaped conductor portions that delimit the crescent-shaped partial windings.

3. The rotational angle sensor as claimed in claim 2 , wherein:
the rotor transmitting coil is formed by two crescent-shaped partial windings; and
the two crescent-shaped partial windings are of equal size.

4. The rotational angle sensor as claimed in claim 3 , wherein diameters of the circular-arc-shaped conductor portions of the two crescent-shaped partial windings deviate by less than 10% from each other.

5. The rotational angle sensor as claimed in claim 2 , wherein:
the rotor transmitting coil is formed by four crescent-shaped partial windings; and
the four crescent-shaped partial windings are of equal size.

6. The rotational angle sensor as claimed in claim 5 , wherein a ratio of diameters of an inner conductor portion of the circular-arc-shaped conductor portions to an outer conductor portion of the circular arc-shaped conductor portions of the partial windings is within 10% of the square root of 2.

7. The rotational angle sensor as claimed in claim 2 , wherein:
the rotor transmitting coil is formed by two crescent-shaped partial windings; and
diameters of the circular-arc-shaped conductor portions of the two crescent-shaped partial windings deviate by less than 10% from each other.

8. The rotational angle sensor as claimed in claim 2 , wherein:
the rotor transmitting coil is formed by four crescent-shaped partial windings; and
a ratio of diameters of an inner conductor portion of the circular-arc-shaped conductor portions to an outer conductor portion of the circular arc-shaped conductor portions of the partial windings is within 10% of the square root of 2.

9. The rotational angle sensor as claimed in claim 1 , wherein the circular-ring-sector-shaped partial windings of one of the at least one stator receiving coils and the crescent-shaped partial windings of the rotor transmitting coil each have, in succession along the circumferential direction, an opposite orientation with respect to a respective current passing therethrough.

10. The rotational angle sensor as claimed in claim 1 , wherein the crescent-shaped partial windings are only arranged in a ring region of the rotor element that surrounds the axis of rotation.

11. The rotational angle sensor as claimed in claim 10 , wherein the rotor receiving coil is positioned in an inner region of the rotor element surrounding the axis of rotation, and the crescent-shaped partial windings surround the inner region.

12. The rotational angle sensor as claimed in claim 1 , wherein at least one of the rotor receiving coil and the stator transmitting coil extends around the axis of rotation of the rotational angle sensor in circular fashion.

13. The rotational angle sensor as claimed in claim 1 , wherein the rotor transmitting coil and the at least one stator receiving coil each have an even number of partial windings.

14. The rotational angle sensor as claimed in claim 1 , wherein the at least two stator element coils includes two stator receiving coils, which are offset from each other by 90° in the circumferential direction.

15. The rotational angle sensor as claimed in claim 1 , wherein the stator transmitting coil and the at least one stator receiving coil are planar coils arranged in and/or on a stator printed circuit board.

16. The rotational angle sensor as claimed in claim 15 , wherein the rotor receiving coil and the rotor transmitting coil are planar coils arranged in and/or on a rotor printed circuit board.

17. The rotational angle sensor as claimed in claim 1 , wherein the crescent-shaped partial windings are configured such that an amplitude of the at least one angle-dependent AC voltage is based on a sine wave that is dependent on the rotational angle between the stator element and the rotor element.

18. The rotational angle sensor as claimed in claim 1 , wherein the rotor receiving coil is positioned in an inner region of the rotor element surrounding the axis of rotation, and the crescent-shaped partial windings surround the inner region.

19. The rotational angle sensor as claimed in claim 1 , wherein the at least one stator receiving coil includes three stator receiving coils which are offset from each other by 120° in the circumferential direction.

20. The rotational angle sensor as claimed in claim 1 , wherein the rotor receiving coil and the rotor transmitting coil are planar coils arranged in and/or on a rotor printed circuit board.

Assignees

• Bosch Gmbh Robert

Inventors

• Utermoehlen Fabian
• Merz Andreas

Classifications

• G01D5/2086 Primary

  by movement of two or more coils with respect to two or more other coils · CPC title

• G01D2205/77

  Specific profiles · CPC title

• G01D5/2046

  by a movable ferromagnetic element, e.g. a core · CPC title

• G01D5/2073 Primary

  by movement of a single coil with respect to two or more coils · CPC title

• H05K1/183

  associated with components mounted in and supported by recessed areas of the PCBs · CPC title