Washing machine and method of controlling the same

Patent metadata

Field	Value
Publication number	US-10907287-B2
Application number	US-201715718315-A
Country	US
Kind code	B2
Filing date	Sep 28, 2017
Priority date	Sep 29, 2016
Publication date	Feb 2, 2021
Grant date	Feb 2, 2021

Abstract

An amount of laundry that is introduced into a washing machine is calculated using gravity and inertia applied during the operation of a motor, whereby the amount of laundry is precisely measured and effects of the initial position of the laundry and the movement of the laundry are minimized. In addition, a measured current of the operated motor is used to determine the amount of laundry without a sensor. Furthermore, the rotational speed of the motor is controlled stepwise from a low speed to eliminate variation due to vibration. Moreover, the characteristics of gravity in the low-speed maintenance period are used to effectively calculate the amount of laundry, and the characteristics of inertia in the acceleration period are also used, whereby it is possible to precisely determine the amount of laundry. Consequently, it is easy to commence the spin-drying operation, thereby reducing washing time and saving energy.

First claim

What is claimed is:

1. A washing machine comprising:
a motor to rotate a drum;
a power supply to provide operating power to the motor to selectively operate the motor and to control a rotational speed of the motor;
a current sensor to measure current of the motor during operation; and
a controller to transmit a control command for controlling the motor to the power supply and to determine an amount of laundry contained in the drum based on the current measured by the current sensor,
wherein:
the power supply provides the operating power to the motor to perform a laundry-amount sensing operation at a range between a first speed and a fourth speed and to perform a laundry dispersion operation in response to the control command such that the rotational speed of the motor is increased stepwise within the range between the first speed and the fourth speed, maintained and decreased in the laundry-amount sensing operation, and
the controller calculates the amount of laundry in the drum based on analyzing respective currents measured by the current sensor during a maintenance period in which the rotational speed of the motor is maintained, an acceleration period in which the rotational speed of the motor is increased, and a deceleration period in which the rotational speed of the motor is decreased,

wherein, in response to the control command, the power supply provides the operating power to the motor such that:
the rotational speed of the motor is maintained at the first speed during a first maintenance period and then is increased to a second speed that is greater than the first speed,
after the rotational speed of the motor reaches the second speed, the rotational speed of the motor is maintained at the second speed during a second maintenance period and then is increased to a third speed,
after the rotational speed of the motor reaches the third speed, the rotational speed of the motor is maintained at the third speed during a third maintenance period and then is increased to the fourth speed, and
when the rotational speed of the motor reaches the fourth speed, the motor decelerates the rotational speed of the motor to the second speed, and

wherein, when the rotational speed of the motor reaches the second speed after decelerating the rotation speed of the motor, the controller performs the laundry dispersion operation at the second speed.

2. The washing machine according to claim 1 , wherein,
the second speed is greater than the first speed, and
the third speed is greater than the second speed and less than the fourth speed.

3. The washing machine according to claim 1 , wherein the motor performs the laundry-amount sensing operation and the laundry dispersion operation a particular number of times.

4. The washing machine according to claim 1 , wherein, when the rotational speed of the motor reaches the second speed, the power supply provides the operating power such that the rotational speed of the motor is maintained at the second speed for a particular amount of time to disperse the laundry.

5. The washing machine according to claim 1 , wherein, when starting the motor, the power supply provides the operating power such that the motor accelerates from a stationary state to the second speed, decelerates from the second speed to the first speed, and the rotational speed of the motor then varies stepwise from the first speed.

6. The washing machine according to claim 1 , wherein the controller:
sets a rotational speed of the motor at which the motor is operated at a low speed at which the laundry is maintained at a uniform shape due to low-speed rotation of the drum as the first speed, and
sets a rotational speed of the motor at which the laundry tumbles in the drum as the second speed.

7. The washing machine according to claim 1 , wherein the controller
sets a rotational speed of the motor at which the laundry does not cling to the wall of the drum but drops as the third speed, and
sets a rotational speed of the motor at which the laundry starts to cling to the wall of the drum, at which a portion of the laundry rotates along with the drum in a state of clinging to the wall of the drum, and at which another portion of the laundry is lifted up and dropped by the rotation of the drum as the fourth speed.

8. The washing machine according to claim 1 , wherein the controller
calculates data on characteristics of inertia based on currents measured during a first acceleration period in which the rotational speed increases from the first speed to the second speed, a second acceleration period in which the rotational speed increases from the second speed to the third speed, and a third acceleration period in which the rotational speed increases from the third speed to the fourth speed and currents measured in the first, second, and third maintenance periods, and
determines the amount of laundry based on a gravitational force on the laundry that is calculated based on the currents measured during the first, second, and third maintenance periods, and a counter-electromotive force that is calculated based on current measured during a deceleration period in which the rotational speed of the motor is decreased from the fourth speed.

9. The washing machine according to claim 8 , wherein the controller subtracts the currents measured during the first, second, and third maintenance periods from the currents measured during the first, second, and third acceleration periods to calculate data on characteristics of the inertia in the first, second, and third acceleration periods.

10. The washing machine according to claim 1 , wherein the controller multiplies averages of the currents measured during the maintenance period, the acceleration period, and the deceleration period by a value associated with a counter-electromotive force calculated based on current measured during the deceleration period to calculate the amount of laundry.

11. The washing machine according to claim 1 , wherein the motor decelerates the rotational speed of the motor from the second speed to the first speed after the laundry dispersion operation.

Assignees

• Lg Electronics Inc

Inventors

• Lee Hoonbong
• Jang Minho
• Bae Jaegwang

Classifications

• D06F37/36

  for rotating the receptacle at more than one speed {(D06F37/304, D06F37/308 take precedence)} · CPC title

• D06F33/32

  Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry · CPC title

• D06F2105/48

  Drum speed · CPC title

• D06F2103/46

  of the motor driving the drum · CPC title

• D06F2103/24

  Spin speed; Drum movements · CPC title