Collapsible crate

Patent metadata

Field	Value
Publication number	US-10906694-B2
Application number	US-201816140855-A
Country	US
Kind code	B2
Filing date	Sep 25, 2018
Priority date	Sep 27, 2017
Publication date	Feb 2, 2021
Grant date	Feb 2, 2021

Abstract

A collapsible crate and a method for synchronizing a method of assembling a collapsible crate are provided. The collapsible crate comprising a base, a first panel, a second panel, and a band style fastener. The first panel and the second panel are at least partially disposed within gaps between stringers of the base. The band style fastener is disposed about a portion of the base and a portion of one of the first panel and the second panel. The band style fastener secures the one of the first panel and the second panel to the base. The first panel and the second panel at least partially disposed in the base facilitates a transition fit therebetween. The collapsible crate is compact when the crate is collapsed and decreases a cost of the crate.

First claim

What is claimed is:

1. A collapsible crate, comprising:
a base including at least two stringers, the stringers defining a gap therebetween;
a first panel at least partially disposed within the gap between the stringers;
a second panel at least partially disposed within the gap between the stringers; and
a band style fastener disposed about a portion of the base and a portion of one of the first panel and the second panel, wherein the band style fastener secures the one of the first panel and the second panel to the base, and
wherein there is a transition fit between the first panel and the base, and there is a transition fit between the second panel and the base.

2. The collapsible crate according to claim 1 , the base including at least four stringers, wherein two of the stringers are exterior stringers and two of the stringers are interior stringers.

3. The collapsible crate according to claim 2 , wherein one of the exterior stringers and one of the interior stringers define a first gap and a remaining one of the exterior stringers and the interior stringers define a second gap.

4. The collapsible crate according to claim 1 , wherein the first panel and the second panel are comprised of two sets of boards arranged and fastened to one another in a grid pattern.

5. The collapsible crate according to claim 1 , wherein the band style fastener is a cable tie.

6. The collapsible crate according to claim 1 , wherein the collapsible crate may be placed in a loaded condition by placing items in the crate.

7. The collapsible crate according to claim 1 , wherein the first panel is one of a front panel and a back panel and the second panel is a side panel.

8. The collapsible crate according to claim 1 , wherein the side panel comprises two corner uprights at least partially disposed within the gap between the stringers.

9. The collapsible crate according to claim 1 , wherein the portions of the first panel and the second panel disposed within the gap contact one another to facilitate the transition fit therebetween.

10. The collapsible crate according to claim 1 , wherein the first panel and the second panel each comprise a set of boards at least partially disposed within the gap between the stringers, each of the set of boards being continuous in profile and straight along their whole length.

11. A collapsible crate, comprising:
a base including two exterior stringers and three interior stringers, a first of the exterior stringers and a first of the interior stringers defining a first gap therebetween and a second of the exterior stringers and a second of the interior stringers defining a second gap therebetween;
a front panel comprising a first set of boards at least partially disposed within the first gap, the first set of boards being continuous in profile and straight along their whole length;
a back panel comprising a second set of boards at least partially disposed within the second gap, the second set of boards being continuous in profile and straight along their whole length;
a first side panel comprising a first pair of corner uprights at least partially disposed within the first gap and the second gap, the first pair of corner uprights being continuous in profile and straight along their whole length;
a second side panel comprising a second pair of corner uprights at least partially disposed within the first gap and the second gap, the second pair of corner uprights being continuous in profile and straight along their whole length;
a first band style fastener disposed about a portion of the base and a portion of the first side panel;
a second band style fastener disposed about a portion of the base and a portion of the second side panel, wherein the band style fasteners secure the first side panel and the second side panel to the base, and
wherein there is a transition fit between the front panel and the base, and there is a transition fit between the back panel and the base.

12. A method of assembling a collapsible crate, comprising the steps of:
providing a base including at least two stringers, the stringers defining a gap therebetween;
providing a first panel;
partially disposing the first panel within the gap between the stringers;
providing a second panel;
partially disposing the second panel within the gap between the stringers;
providing a band style fastener; and
disposing the band style fastener about a portion of the base and a portion of one of the first panel and the second panel, wherein the band style fastener secures the one of the first panel and the second panel to the base, and wherein there is a transition fit between the first panel and the base, and there is a transition fit between the second panel and the base.

13. The method according to claim 12 , wherein the base includes at least four stringers, wherein two of the stringers are exterior stringers and two of the stringers are interior stringers.

14. The method according to claim 13 , wherein one of the exterior stringers and one of the interior stringers define a first gap and a remaining one of the exterior stringers and the interior stringers define a second gap.

15. The method according to claim 12 , wherein the first panel and the second panel are comprised of two sets of boards arranged and fastened to one another in a grid pattern.

16. The method according to claim 12 , wherein the band style fastener is a cable tie.

17. The method according to claim 12 , further comprising the step of placing the collapsible crate in a loaded condition by placing items in the crate.

18. The method according to claim 12 , wherein the first panel is one of a front panel and a back panel and the second panel is a side panel.

19. The method according to claim 18 , wherein the side panel comprises two corner uprights at least partially disposed within the gap between the stringers.

20. The method according to claim 12 , wherein the portions of the first panel and the second panel disposed within the gap contact one another to facilitate the transition fit therebetween.

21. The method according to claim 12 , wherein the first panel and the second panel each comprise a set of boards at least partially disposed within the gap between the stringers, each of the set of boards being continuous in profile and straight along their whole length.

Assignees

• Pilkington Group Ltd

Inventors

• Sugar Justin
• Langham Robert

Classifications

• B65D2519/00094

  Metal · CPC title

• B65D2519/00661

  side walls maintained connected to pallet by means of auxiliary locking elements, e.g. spring loaded locking pins · CPC title

• B65D9/12

  collapsible, e.g. with all parts detachable · CPC title

• B65D2519/00199

  Metal · CPC title

• B65D2519/00208

  Plastic · CPC title