Manufacture of parts using the lost wax method

Patent metadata

Field	Value
Publication number	US-10906089-B2
Application number	US-201916720280-A
Country	US
Kind code	B2
Filing date	Dec 19, 2019
Priority date	Dec 19, 2018
Publication date	Feb 2, 2021
Grant date	Feb 2, 2021

Abstract

The invention relates to the making, on a support plate ( 34 ), of an annular space ( 76 ) in a ceramic paste covering this plate, in order, by successive deposits and firing of layers of said ceramic paste, to create a base of a ceramic shell ( 40 ) for the moulding of parts, the base having said annular space ( 76 ). For this purpose, between two deposits of said ceramic paste, and on the plate, said deformable annular element ( 82 ) will be deformed in order to break the ceramic layer.

First claim

The invention claimed is:

1. An assembly for moulding parts, the assembly comprising:
a) a wax cluster comprising:
models of the parts,
a central barrel around which the models are arranged,
segments that connect the models to the central barrel,
a plurality of grain selection areas arranged respectively under the models, and

b) a support plate for supporting the wax cluster,
wherein said assembly further comprises a deformable annular element disposed on the support plate, between the central barrel and the grain selection areas, for creating an annular space at a location of a ceramic paste coating covering the deformable annular element.

2. An assembly according to claim 1 , which comprises said ceramic paste coating which covers the wax cluster.

3. An assembly according to claim 2 , wherein the annular space extends on a closed perimeter.

4. An assembly according to claim 2 , wherein the deformable annular element has end pieces that pass through the support plate.

5. An assembly according to claim 1 , wherein the annular space extends on a closed perimeter.

6. An assembly according to claim 5 , wherein the deformable annular element is defined by an inflatable bladder.

7. An assembly according to claim 1 , wherein the deformable annular element is defined by an inflatable bladder.

8. An assembly according to claim 7 , wherein the deformable annular element has end pieces that pass through the support plate.

9. An assembly according to claim 8 wherein the inflatable bladder is connected to an inflating fluid source for feeding the deformable annular element with the inflating fluid through the support plate.

10. An assembly according to claim 7 wherein the inflatable bladder is connected to an inflating fluid source for feeding the deformable annular element with the inflating fluid through the support plate.

11. An assembly according to claim 1 , wherein the deformable annular element has end pieces that pass through the support plate.

12. A method for making, on the support plate of the assembly according to claim 1 , said annular space in the ceramic paste covering said support plate, in order to, by successive deposits and firing of layers of said ceramic paste, to create a base of a ceramic shell for the moulding parts, the base having said annular space, wherein said deformable annular element is arranged on the support plate and deformed between two deposits of said ceramic paste in order to break the deposited ceramic layer.

13. A method according to claim 12 , wherein said deformable annular element is an inflatable bladder inflated between two deposits of said ceramic paste.

14. A method according to claim 13 , in which the bladder is inflated after firing each deposit of said ceramic paste.

15. An assembly comprising:
a) a ceramic moulding shell for moulding parts made in a material, the ceramic moulding shell comprising:
an upper neck, for entering the material in the ceramic moulding shell,
a first central tube, erected and located under the upper neck,
a plurality of peripheral moulding cavities having in hollow the shape of the parts to be moulded, the peripheral moulding cavities being arranged around the first central tube and connected to the first central tube and the upper neck by material circulation channels, as well as to lower material flow portions, the upper neck, the first central tube and the moulding cavities communicating together, and
a bottom extending between a base of said first central tube and said lower material flow portions, the bottom having an annular space,

b) a support plate for supporting the moulding shell,
wherein said assembly further comprises a deformable annular element provided at the location of said annular space.

16. An assembly according to claim 15 , wherein the annular space extends on a closed perimeter.

17. An assembly according to claim 15 , wherein the deformable annular element is defined by an inflatable bladder.

18. A method for making a moulding assembly according to claim 15 , wherein the moulding shell is formed by successively depositing and firing layers of ceramic paste, and wherein said deformable annular element is arranged on the support plate and deformed between two deposits of said ceramic paste in order to break the deposited ceramic layer.

19. A method according to claim 18 , wherein said deformable annular element is an inflatable bladder inflated between two deposits of said ceramic paste.

Assignees

• Safran Aircraft Engines

Inventors

• Osmont Hervé Bruno Marc
• Gomez Pascal Francis Patrick

Classifications

• B22C9/04

  Use of lost patterns · CPC title

• B28B7/342

  which are at least partially destroyed, e.g. broken, molten, before demoulding; Moulding surfaces or spaces shaped by, or in, the ground, or sand or soil, whether bound or not; Cores consisting at least mainly of sand or soil, whether bound or not · CPC title

• B22C9/22

  Moulds for peculiarly-shaped castings · CPC title

• B28B1/265

  pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould · CPC title

• B28B1/262

  Mould materials; Manufacture of moulds or parts thereof · CPC title