Control device and method for charging a rechargeable battery

Patent metadata

Field	Value
Publication number	US-10903669-B2
Application number	US-201616070197-A
Country	US
Kind code	B2
Filing date	Jan 29, 2016
Priority date	Jan 29, 2016
Publication date	Jan 26, 2021
Grant date	Jan 26, 2021

Abstract

A control device for controlling charging of a rechargeable battery, the control device being configured to: determine the voltage of the battery during charging of the battery, stop charging, when the determined voltage exceeds a predetermined upper voltage limit, determine the voltage of the battery after stopping charging, determine the voltage difference between the predetermined upper voltage limit and the determined voltage of the battery after stopping charging, and continue charging, when the determined voltage difference exceeds a predetermined threshold. A corresponding method controls charging of a rechargeable battery.

First claim

The invention claimed is:

1. A control device for controlling charging of a rechargeable battery, the control device being configured to:
determine a voltage of the rechargeable battery during charging of the rechargeable battery;
stop charging, when the determined voltage exceeds a predetermined upper voltage limit;
determine the voltage of the rechargeable battery after stopping charging;
determine a voltage difference between the predetermined upper voltage limit and the determined voltage of the rechargeable battery after stopping charging;
determine a threshold based on a state of charge of the rechargeable battery before starting charging; and
continue charging, when the determined voltage difference exceeds the determined threshold.

2. The control device according to claim 1 , further configured to:
when the determined voltage difference exceeds the determined threshold:
increase the predetermined upper voltage limit by a predetermined voltage increment and restart charging of the rechargeable battery; or
restart charging of the rechargeable battery for a limited time interval and re-determine the voltage difference after stopping charging.

3. The control device according to claim 1 , further configured to:
when the determined voltage difference does not exceed the determined threshold, determine that the rechargeable battery is fully charged and reset the determined threshold.

4. The control device according to claim 1 , further configured to:
determine the threshold based on a determined degradation of the rechargeable battery.

5. The control device according to claim 4 , further configured to:
determine the degradation of the rechargeable battery based on a temperature/frequency distribution of the rechargeable battery and a predetermined degradation rate of the rechargeable battery.

6. The control device according to claim 5 , further configured to:
determine the temperature/frequency distribution of the rechargeable battery based on recording for each temperature of the rechargeable battery how much time the rechargeable battery had that temperature during its lifetime.

7. The control device according to claim 4 , wherein the determination of the degradation of the rechargeable battery is based on the Arrhenius equation.

8. The control device according to claim 1 , further comprising:
a voltage sensor configured to determine the voltage of the rechargeable battery.

9. The control device according to claim 1 , further comprising:
a temperature sensor configured to determine a temperature of the rechargeable battery.

10. A battery pack comprising:
a solid state bipolar battery that is the rechargeable battery; and
the control device according to claim 1 .

11. A battery charging system comprising:
a solid state bipolar battery that is the rechargeable battery;
a charging device for the rechargeable battery; and
the control device according to claim 1 .

12. A vehicle comprising:
an electric motor; and
the battery pack according to claim 10 .

13. A vehicle comprising:
an electric motor,
a solid state bipolar battery that is the rechargeable battery; and
the control device according to claim 1 .

14. A method of controlling charging of a rechargeable battery, comprising:
determining a voltage of the rechargeable battery during charging of the rechargeable battery;
stopping charging, when the determined voltage exceeds a predetermined upper voltage limit;
determining the voltage of the rechargeable battery after stopping charging;
determining a voltage difference between the predetermined upper voltage limit and the determined voltage of the rechargeable battery after stopping charging;
determining a threshold based on a state of charge of the rechargeable battery before starting charging; and
continuing charging, when the determined voltage difference exceeds the determined threshold.

15. The method according to claim 14 , further comprising:
when the determined voltage difference exceeds the determined threshold:
increasing the predetermined upper voltage limit by a predetermined voltage increment and restarting charging of the rechargeable battery; or
restarting charging of the rechargeable battery for a limited time interval and re-determining the voltage difference after stopping charging.

16. The method according to claim 14 , further comprising:
when the determined voltage difference does not exceed the determined threshold, determining that the rechargeable battery is fully charged and resetting the determined threshold.

17. The method according to claim 14 , wherein the threshold is determined based on a determined degradation of the rechargeable battery.

18. The method according to claim 17 , wherein the degradation of the rechargeable battery is determined based on a temperature/frequency distribution of the rechargeable battery and a predetermined degradation rate of the rechargeable battery.

19. The method according to claim 18 , wherein the temperature/frequency distribution of the rechargeable battery is determined based on recording for each temperature of the rechargeable battery how much time the rechargeable battery had that temperature during its lifetime.

20. The method according to claim 17 , wherein the determination of the degradation of the rechargeable battery is based on the Arrhenius equation.

Assignees

• Toyota Motor Europe

Inventors

• Komiyama Keita
• Katoh Yuki

Classifications

• H02J7/825

  Detection of fully charged condition · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J7/61

  against overcharge · CPC title

• H02J7/933

  the cycle being controlled or terminated in response to electric parameters · CPC title

• H02J7/96

  in response to battery voltage · CPC title