Sensor device for distance offset measurements

Patent metadata

Field	Value
Publication number	US-10900776-B2
Application number	US-201816100458-A
Country	US
Kind code	B2
Filing date	Aug 10, 2018
Priority date	Feb 6, 2018
Publication date	Jan 26, 2021
Grant date	Jan 26, 2021

Abstract

A sensing device for measuring an offset along a longitudinal axis comprises a housing including a plurality of slots, two or more arrays of optical sensors aligned along the longitudinal axis, at least one of the arrays being offset along the longitudinal axis with respect to the other arrays and a microcontroller coupled to the two or more arrays of optical sensors and configured to determine a positional offset along the longitudinal axis at which light is detected by at least one of arrays of optical sensors. In some embodiments, each of the optical sensors of the arrays are positioned within the housing underneath one of the plurality of slots to reduce an angle of incidence of radiation received.

First claim

What is claimed is:

1. A sensing device for measuring an offset along a longitudinal axis comprising:
a housing including a front surface having a plurality of slots;
two or more arrays, each array including a plurality of optical sensors which are linearly aligned along the longitudinal axis, at least one of the two or more arrays being offset in a direction of the longitudinal axis with respect to others of the at least two arrays while overlapping in longitudinal position along said longitudinal axis relative to the others of the at least two arrays such that the at least one of the two or more arrays has different end points as measured along the longitudinal axis of the device than the others of the at least two arrays;
a microcontroller coupled to the two or more arrays of optical sensors and configured to determine a positional offset along the longitudinal axis at which a laser reference beam is detected by at least one of the two or more optical sensor arrays;
wherein each of the optical sensors of the two or more arrays are positioned within the housing directly underneath one of the plurality of slots, each of the plurality of slots having edges that are aligned with edges of the respective array of optical sensors positioned underneath.

2. The sensing device of claim 1 , wherein the two or more arrays of optical sensors together cover all positions along a span of distance along the longitudinal axis.

3. The sensing device of claim 1 , further comprising at least one filter element positioned within the housing and at least partially covering the optical sensors of the two or more arrays so as to block wavelengths other than the wavelength of the laser reference beam from reaching the optical sensors.

4. The sensing device of claim 1 , further comprising:
an additional array of optical sensors arranged linearly with respect to a traverse axis perpendicular to the longitudinal axis,
wherein the microcontroller is coupled to the additional array of optical sensors and is configured to determine a positional offset along the transverse axis at which light is detected by the additional array of optical sensors.

5. The sensing device of claim 1 , wherein at least one of the two or more arrays of optical sensors is positioned at different depths beneath the plurality of the slots than others of the two or more arrays.

6. The sensing device of claim 1 , wherein the two or more arrays of optical sensors include photodiodes sensitive to a specific wavelength.

7. The sensing device of claim 1 , further comprising an accelerometer adapted to measure a tilt of the device with respect to a gravity vector.

8. The sensing device of claim 1 , wherein the two or more arrays of optical sensors include:
a first array of optical sensors linearly aligned along the longitudinal axis;
a second array of optical sensors linearly aligned along the longitudinal axis adjacent to and offset along the longitudinal axis with respect to the first array; and
a third array of optical sensors arranged linearly aligned along the longitudinal axis, the third array positioned adjacent to and offset along the longitudinal axis with respect to the second array opposite from the first array.

9. A sensing device for measuring an offset along a longitudinal axis comprising:
a housing having a front surface;
two or more arrays, each array including a plurality of optical sensors arranged which are linearly aligned in a direction of the longitudinal axis within the housing, at least one of the two or more arrays being offset along the longitudinal axis with respect to others of the at least two arrays while overlapping in longitudinal position along said longitudinal axis relative to the others of the at least two arrays such that the at least one of the two or more arrays has different end points as measured along the longitudinal axis of the device than the others of the at least two arrays;
a microcontroller coupled to the two or more arrays of optical sensors and configured to determine a positional offset along the longitudinal axis at which a laser reference beam is detected by at least one of the two or more arrays of optical sensors;
wherein each of the optical sensors of the two or more arrays are positioned within the housing underneath one of the plurality of slots, each of the plurality of slots having edges that are aligned with edges of the respective array of optical sensors positioned underneath and
wherein one of the two ore more arrays is positioned at a different depth beneath the front surface of the housing than the other arrays.

10. The sensing device of claim 9 , wherein each of the optical sensors of the two or more arrays are positioned within the housing underneath one of the plurality of slots, so as to reduce an angle of incidence of radiation received by the optical sensors of the two or more arrays.

11. The sensing device of claim 9 , wherein the two or more arrays cover all positions along a span of distance along the longitudinal axis of the device.

12. The sensing device of claim 9 , further comprising:
an additional array of optical sensors arranged linearly with respect to a traverse axis perpendicular to the longitudinal axis,
wherein the microcontroller is coupled to the additional array of optical sensors and is configured to determine a positional offset along the transverse axis at which light is detected by the additional array of optical sensors.

13. The sensing device of claim 10 , wherein at least one of the two or more arrays is positioned at different depths beneath the plurality of the slots than others of the two or more arrays.

14. The sensing device of claim 9 , wherein the two or more arrays of optical sensors include photodiodes sensitive to a specific wavelength.

15. The sensing device of claim 9 , further comprising an accelerometer adapted to measure a tilt of the device with respect to a gravity vector.

16. The sensing device of claim 9 , wherein the two or more arrays of optical sensors include:
a first array of optical sensors linearly aligned along the longitudinal axis;
a second array of optical sensors linearly aligned along the longitudinal axis adjacent to and offset along the longitudinal axis with respect to the first array; and
a third array of optical sensors arranged linearly aligned along the longitudinal axis, the third array positioned adjacent to and offset along the longitudinal axis with respect to the second array opposite from the first array.

Assignees

• Saudi Arabian Oil Co

Inventors

• Parrott Brian
• Patel Sahejad
• Abdellatif Fadl
• Carrasco Zanini Pablo
• Amer Ayman
• Outa Ali
• Arab Abdullah

Classifications

• G01F17/00

  Methods or apparatus for determining the capacity of containers or cavities, or the volume of solid bodies (measuring linear dimensions to determine volume G01B) · CPC title

• G01C15/006

  Detectors therefor · CPC title

• G01B11/24 Primary

  for measuring contours or curvatures · CPC title

• G01B11/14

  for measuring distance or clearance between spaced objects or spaced apertures (G01B11/26 takes precedence; rangefinders G01C3/00) · CPC title

• G01B5/025

  Measuring of circumference; Measuring length of ring-shaped articles (G01B5/0035 takes precedence) · CPC title