Methods and systems for estimating a flow of gases in a scavenge exhaust gas recirculation system of a split exhaust engine system

Patent metadata

Field	Value
Publication number	US-10900405-B2
Application number	US-201916435374-A
Country	US
Kind code	B2
Filing date	Jun 7, 2019
Priority date	Jun 7, 2019
Publication date	Jan 26, 2021
Grant date	Jan 26, 2021

Abstract

Methods and systems are provided for adjusting operation of a split exhaust engine system based on a total flow of gases through a scavenge exhaust gas recirculation system of the split exhaust engine system. In one example, a method may include adjusting engine operation in response to a flow of gases to an intake passage, upstream of a compressor, from a scavenge manifold coupled to scavenge exhaust valves, the flow of gases determined based on a valve opening overlap between the scavenge exhaust valves and intake valves of an engine, the scavenge exhaust valves opened at a different time than blowdown exhaust valves coupled to a blowdown manifold coupled to a turbine.

First claim

The invention claimed is:

1. A method, comprising:
adjusting engine operation in response to a flow of gases to an intake passage, upstream of a compressor, from a scavenge manifold coupled to scavenge exhaust valves, the flow of gases determined with instructions executed by a processor based on a valve opening overlap between the scavenge exhaust valves and intake valves of an engine and pressures in each of an intake manifold and the scavenge manifold, the scavenge exhaust valves opened at a different time than blowdown exhaust valves coupled to a blowdown manifold coupled to a turbine.

2. The method of claim 1 , wherein the flow of gases is a total flow of gases from the scavenge manifold to the intake passage, upstream of the compressor, and wherein the total flow of gases is determined with the instructions executed by the processor based on a valve opening overlap area between the scavenge exhaust valves and the intake valves, the valve opening overlap area based on a valve lift of the intake valves and a valve lift of the scavenge exhaust valves at a current crank angle.

3. The method of claim 2 , wherein the total flow of gases is further determined with the instructions executed by the processor based on the pressure of the intake manifold and the pressure of the scavenge manifold, where the pressures in the intake manifold and the scavenge manifold are measured and crank angle aligned to correspond to the current crank angle for determining the valve opening overlap area.

4. The method of claim 3 , wherein the determined flow of gases increases as the valve opening overlap area increases and increases as a difference between the pressure in the intake manifold and the pressure in the scavenge manifold increases, and further comprising adjusting an engine actuator to increase the flow of gases from the scavenge manifold to the intake passage, upstream of the compressor, in response to the determined flow of gases being less than a desired flow of gases.

5. The method of claim 1 , wherein the flow of gases to the intake passage from the scavenge manifold includes individual flows of each of burnt gases, unburned hydrocarbons, and fresh air, and wherein the valve opening overlap is an amount of valve opening overlap between the scavenge exhaust valves and the intake valves.

6. The method of claim 1 , wherein adjusting the engine operation includes adjusting one or more of a position of a valve disposed in a passage coupled between the scavenge manifold and the intake passage, upstream of the compressor, a timing of the scavenge exhaust valves, and a timing of the intake valves.

7. The method of claim 1 , wherein adjusting the engine operation includes adjusting an engine actuator in response to the determined flow of gases and based on a desired flow of combusted gases and a desired flow of fresh blowthrough air to the intake passage, upstream of the compressor, from the scavenge manifold.

8. The method of claim 1 , further comprising determining, with the instructions executed by the processor, a concentration of each of burnt gases, unburned hydrocarbons, and fresh air in the determined flow of gases based on an amount of valve opening overlap between the scavenge valves and the intake valves and further comprising adjusting an engine operating parameter based on the determined flow of gases and the determined concentration of each of burnt gases, unburned hydrocarbons, and fresh air.

9. The method of claim 8 , wherein adjusting the engine operating parameter includes adjusting one or more of a fuel injection timing or amount, a position of a valve arranged in a passage between the scavenge manifold and the intake passage, upstream of the compressor, a position of a valve arranged in a bypass passage coupled between the scavenge manifold and an exhaust passage, downstream of the turbine, an exhaust cam timing, and an intake cam timing.

10. A method, comprising:
adjusting an engine operating parameter based on a total flow of gases to an intake passage, upstream of a compressor, from a scavenge manifold coupled to scavenge exhaust valves, the total flow of gases determined with instructions executed by a processor based on a valve opening overlap area between the scavenge exhaust valves and intake valves of an engine and pressures in each of an intake manifold and the scavenge manifold, the scavenge exhaust valves opened at a different time than blowdown exhaust valves coupled to a blowdown manifold coupled to a turbine.

11. The method of claim 10 , wherein the valve opening overlap area is determined with the instructions executed by the processor based on a valve lift of the scavenge exhaust valves and a valve lift of the intake valves at a current crank angle.

12. The method of claim 11 , wherein the pressures in each of the intake manifold and the scavenge manifold are measured at the current crank angle.

13. The method of claim 12 , further comprising adjusting the measured pressure of the scavenge manifold based on engine speed.

14. The method of claim 10 , further comprising determining, with the instructions executed by the processor, a concentration of burnt gas, a concentration of unburned hydrocarbons, and a concentration of fresh air within the total flow of gases based on an amount of valve opening overlap between the scavenge exhaust valves and the intake valves, and wherein adjusting the engine operating parameter includes adjusting the engine operating parameter based on individual flows of each of the burnt gas, unburned hydrocarbons, and fresh air, which are based on the determined concentrations of burnt gas, unburned hydrocarbons, and fresh air, respectively, and the determined total flow of gases.

15. The method of claim 10 , wherein adjusting the engine operating parameter includes adjusting a timing of one or more of the scavenge exhaust valves and the intake valves.

16. The method of claim 10 , wherein adjusting the engine operating parameter includes adjusting a position of a valve disposed in a passage coupled between the scavenge manifold and the intake passage, upstream of the compressor.

17. The method of claim 10 , wherein adjusting the engine operating parameter includes adjusting a position of a valve disposed in a bypass passage coupled between the scavenge manifold and an exhaust passage, downstream of the turbine, the exhaust passage coupled to the blowdown manifold.

18. A system for an engine, comprising:
a plurality of cylinders, each including an intake valve, a scavenge exhaust valve, and a blowdown exhaust valve;
an intake manifold coupled to the intake valve of each cylinder;
a scavenge manifold coupled to the scavenge exhaust valve of each cylinder and an intake passage, upstream of a compressor, via a scavenge exhaust gas recirculation passage;
a blowdown manifold coupled to the blowdown exhaust valve of each cylinder and an exhaust passage including a turbine; and
a controller with computer readable instructions stored on non-transitory memory that when executed during engine operation, cause the controller to:
determine a total flow of gases through the scavenge exhaust gas recirculation passage, from the scavenge manifold to the intake manifold, upstream of the compressor, based on a valve opening overlap area between the scavenge exhaust valve and the intake valve and pressures in each of the intake manifold and the scavenge manifold; and
adjust an operating parameter of the engine based on the determined total flow of gases.

19. The system of claim 18 , wherein the total flow of gases is

Assignees

• Ford Global Tech Llc

Inventors

• Hakeem Mohannad
• Clark Timothy
• Madison Daniel
• Sumilla Gopichandra
• Wiese Ashley
• Ulrey Joseph Norman

Classifications

• F02M26/42

  having two or more EGR passages; EGR systems specially adapted for engines having two or more cylinders · CPC title

• F02M26/08

  for engines having two or more intake charge compressors or exhaust gas turbines, e.g. a turbocharger combined with an additional compressor · CPC title

• F02D2200/0406

  Intake manifold pressure · CPC title

• F02D2200/04

  Engine intake system parameters · CPC title

• F02D2041/389

  for injecting directly into the cylinder · CPC title