Synthesis method of N-substituted maleimide using solid acid catalysts
US-10487052-B2 · Nov 26, 2019 · US
US10899708B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10899708-B2 |
| Application number | US-201816615015-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 29, 2018 |
| Priority date | Dec 21, 2017 |
| Publication date | Jan 26, 2021 |
| Grant date | Jan 26, 2021 |
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The present invention relates to a method for purifying N-substituted maleimide. More specifically, the present invention, without performing a water washing process, enables to remove organic-acid-impurities which are difficult to remove through distillation because of having similar boiling points to the N-substituted maleimide compound by utilizing solubility of organic-acid-impurities in an organic solvent used in the preparing process of the maleimide compound, and thereby, without producing washing wastewater, ensuring removal efficiency of the organic-acid-impurities equal to or similar to an N-substituted maleimide compound subjected to a water washing process.
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The invention claimed is: 1. A method for purifying N-substituted maleimide, comprising: 1) a step of preparing an N-substituted maleimide solution by reacting with maleic anhydride and a primary amine in the presence of an organic solvent and a catalyst; and 2) a step of cooling the N-substituted maleimide solution to 50° C. to 60° C. to precipitate a solidified organic acid, removing the solidified organic acid by filtering. 2. The method for purifying the N-substituted maleimide of claim 1 , wherein the organic solvent is at least one selected from the group consisting of benzene, toluene, xylene, o-xylene, ethylbenzene, isopropylbenzene, cumene, mesitylene, tert-butylbenzene, pseudocumene, trimethylhexane, octane, tetrachloroethane, nonane, chlorobenzene, ethylcyclohexane, m-dichlorobenzene, sec-butylbenzene, p-dichlorobenzene, decane, p-cymene, o-dichlorobenzene, butylbenzene, decahydronaphthalene, tetrahydronaphthalene, dodecane, naphthalene and cyclohexylbenzene. 3. The method for purifying the N-substituted maleimide of claim 1 , wherein the organic acid is at least one selected from the group consisting of fumaric acid (FA), maleic acid (MA), N-phenyl maleamic acid (PMA), N-phenyl maleimide (PMI), N-(2,5-dioxo-1-phenyl-3-pyrrolidinyl)-N-phenyl maleamic acid) (PPMA), N-(2,5-dioxo-1-phenyl-3-pyrrolidinyl)-N-phenyl fumaranilic acid) (PPFA) and 2-anilino-N-phenyl succinimide (APSI). 4. The method for purifying the N-substituted maleimide of claim 1 , wherein a boiling point of the organic acid is no more than 30° C. lower and no more than 40° C. higher than a boiling point of the N-substituted maleimide. 5. The method for purifying the N-substituted maleimide of claim 1 , wherein an amount of the organic acid contained in the N-substituted maleimide solution of step 1) is 0.1 wt % to 5.0 wt %. 6. The method for purifying the N-substituted maleimide of claim 1 , wherein an amount of the organic acid contained in the N-substituted maleimide solution after carrying out step 2) is 0.03 wt % to 0.1 wt %. 7. The method for purifying the N-substituted maleimide of claim 1 , further comprising a step of separating a catalyst from the N-substituted maleimide solution, and the separating the catalyst is carried out through the filtering in step 2), or through high-temperature filtration at 100° C. to 140° C. before carrying out step 2). 8. The method for purifying the N-substituted maleimide of claim 1 , wherein the catalyst is a zirconium (IV) hydrogen phosphate (Zr(H 2 PO 4 ) 2 ) solid-acid-catalyst. 9. The method for purifying the N-substituted maleimide of claim 1 , further comprising a step of distilling the N-substituted maleimide solution after carrying out step 2). 10. The method for purifying the N-substituted maleimide of claim 1 , wherein a water washing process is not carried out. 11. The method for purifying the N-substituted maleimide of claim 1 , wherein the primary amine is at least one selected from the group consisting of methylamine, ethylamine, n-propylamine, iso-propylamine, n-butylamine, sec-butylamine, iso-butylamine, tert-butylamine, n-hexylamine, n-octylamine, n-decylamine, n-dodecylamine, cyclohexylamine, and aniline. 12. The method for purifying the N-substituted maleimide of claim 1 , wherein the N-substituted maleimide is at least one selected from the group consisting of: N-alkyl maleimide such as N-methyl maleimide, N-ethyl maleimide, N-hexyl maleimide, N-octyl maleimide, or N-dodecyl maleimide; N-benzyl maleimide; N-cycloalkyl maleimide such as N-cyclohexyl maleimide; N-phenyl maleimide; and N-substituted phenyl maleimide, in which a phenyl group is substituted with a nitro group, an alkoxy group, an alkyl group, a carboxyl group, a hydroxyl group, or a halogen group, such as N-nitrophenyl maleimide, N-methoxyphenyl maleimide, N-methylphenyl maleimide, N-carboxyphenyl maleimide, N-hydroxyphenyl maleimide, N-chlorophenyl maleimide, N-dimethylphenyl maleimide, N-dichlorophenyl maleimide, N-bromophenyl maleimide, N-dibromophenyl maleimide, N-trichlorophenyl maleimide, or N-tribromophenyl maleimide.
Introducing nitrogen atoms or nitrogen-containing groups · CPC title
with only hydrogen atoms or radicals containing only hydrogen and carbon atoms directly attached to other ring carbon atoms, e.g. maleimide · CPC title
having two doubly-bound oxygen atoms directly attached in positions 2 and 5 · CPC title
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