Hub motor arrangement or vehicle with hub motor arrangement

Patent metadata

Field	Value
Publication number	US-10897181-B2
Application number	US-201916578724-A
Country	US
Kind code	B2
Filing date	Sep 23, 2019
Priority date	Nov 14, 2013
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

A ride-on vehicle, such as for a child, includes a vehicle body and one or more wheels that support the vehicle body relative to a surface. At least one of the wheels includes a hub motor arrangement that provides a drive torque for propelling the vehicle. The hub motor arrangement includes a housing defining an interior space. An axle or other mounting element(s) define an axis of rotation of the housing. Preferably, the axle or other mounting element(s) do not pass completely through the housing. A motor drives the housing through a transmission. Preferably, the motor is a standard, compact motor that is positioned on the axis of rotation and can be laterally offset from a central plane of the housing. In some embodiments, a traction element is carried directly by the housing.

First claim

What is claimed is:

1. A hub motor arrangement, comprising:
a housing comprising an interior space;
a first lateral support member at least partially positioned within the interior space of the housing;
a second lateral support member at least partially positioned within the interior space of the housing and spaced away from the first lateral support member;
a plurality of connecting shafts extending between the first lateral support member and the second lateral support member;
a plurality of planet gears, wherein each one of the plurality of planet gears is supported on a respective one of the plurality of connecting shafts;
a motor assembly configured to drive the plurality of planet gears; and
a ring gear configured to be driven by the plurality of planet gears, wherein the ring gear is configured to drive the housing to rotate about an axis of rotation in a first direction; and
a one-way bearing that is configured to allow the housing to rotate freely in a second direction about the axis of rotation.

2. The hub motor arrangement of claim 1 , wherein the one-way bearing is configured to allow the housing to rotate faster than a rotational speed driven by the motor assembly.

3. The hub motor arrangement of claim 1 , wherein the housing is supported for rotation relative to the first lateral support member and the second lateral support member by a first bearing and a second bearing, wherein the second bearing surrounds at least a portion of the motor assembly.

4. The hub motor arrangement of claim 3 , wherein the second bearing is aligned with an intermediate portion of the motor assembly such that a first portion of the motor assembly is located outboard of the second bearing and outside of the interior space of the housing and a second portion of the motor assembly is located inboard of the second bearing and within the interior space of the housing.

5. The hub motor arrangement of claim 1 , further comprising a fixed axle configured to support one side of the hub motor arrangement on a vehicle, wherein a first end of the fixed axle is outside the interior space of the housing and a second end is inside the interior space of the housing, wherein the motor assembly is configured to support another side of the hub motor arrangement on the vehicle that is opposite the fixed axle, and wherein a first end of the motor assembly is outside the interior space of the housing and a second end of the motor assembly is inside the interior space of the housing.

6. The hub motor arrangement of claim 5 , wherein the fixed axle and the motor assembly are both centered on the axis of rotation.

7. A ride-on vehicle comprising the hub motor arrangement of claim 1 , wherein the hub motor arrangement is configured to propel the ride-on vehicle.

8. A personal mobility vehicle comprising:
a body having a support member and being configured to support a user;
a front wheel supported by the body;
a rear wheel supported by the body and rotatable around an axis; and
a rear drive assembly comprising a motor assembly, a plurality of gears, and a one-way bearing, wherein the rear drive assembly is supported by the body and configured to transfer rotational force to the rear wheel;
wherein the rear drive assembly is configured to transfer rotational force in a first direction to the rear wheel and is configured to allow the rear wheel to rotate freely in a second direction.

9. The personal mobility vehicle of claim 8 , wherein the one-way bearing is configured to allow the rear wheel to rotate faster than a rotational speed driven by the motor assembly.

10. The personal mobility vehicle of claim 8 , wherein the rear wheel and rear drive assembly are a hub motor arrangement.

11. The personal mobility vehicle of claim 8 , wherein the rear wheel comprises a housing comprising an interior space.

12. The personal mobility vehicle of claim 11 , further comprising a fixed axle configured to support one side of the rear wheel on the personal mobility vehicle, wherein a first end of the fixed axle is outside the interior space of the housing and a second end is inside the interior space of the housing.

13. The personal mobility vehicle of claim 12 , wherein the motor assembly is configured to support another side of the rear wheel that is opposite the fixed axle on the personal mobility vehicle, wherein a first end of the motor assembly is outside the interior space of the housing and a second end of the motor assembly is inside the interior space of the housing.

14. The personal mobility vehicle of claim 13 , wherein the fixed axle and the motor assembly are both centered on the axis of rotation.

15. A hub motor arrangement, comprising:
a housing comprising an interior space;
a plurality of connecting shafts;
a plurality of planet gears, wherein each one of the plurality of planet gears is supported on a respective one of the plurality of connecting shafts;
a motor assembly that is configured to drive the plurality of planet gears, wherein a first end of the motor assembly is outside the interior space of the housing on a first side of the hub motor arrangement and a second end of the motor assembly is inside the interior space of the housing;
a ring gear that is configured to be driven by the plurality of planet gears, wherein the ring gear is configured to drive the housing to rotate about an axis of rotation; and
a fixed axle, wherein a first end of the fixed axle is outside the interior space of the housing on a second side of the hub motor arrangement that is opposite the first side and a second end of the fixed axle is inside the interior space of the housing.

16. The hub motor arrangement of claim 15 , wherein the fixed axle is configured to support the first side of the hub motor arrangement on a vehicle, and the motor assembly is configured to support the second side of the hub motor arrangement on the vehicle.

17. The hub motor arrangement of claim 16 , wherein the motor assembly comprises a cover that covers at least a portion of the motor assembly outside the interior space of the housing, and wherein the cover is configured to support the second side of the hub motor arrangement on the vehicle.

18. The hub motor arrangement of claim 17 , wherein the cover comprises one or more flanges that are configured to couple to the vehicle.

19. The hub motor arrangement of claim 15 , wherein the fixed axle and the motor assembly are both centered on the axis of rotation.

20. The hub motor arrangement of claim 15 , further comprising a first lateral support member at least partially positioned within the interior space of the housing and a second lateral support member at least partially positioned within the interior space of the housing and spaced away from the first lateral support member, wherein the plurality of connecting shafts extend between the first lateral support member and the second lateral support member.

Assignees

• Razor Usa Llc

Inventors

• Huang Joey Chih-Wei

Classifications

• B60K7/0007 Primary

  the motor being electric · CPC title

• B60K17/046

  with planetary gearing having orbital motion · CPC title

• B62K3/002

  without a seat, i.e. the rider operating the vehicle in a standing position, e.g. non-motorized scooters; non-motorized scooters with skis or runners · CPC title

• H02K7/116 Primary

  with gears · CPC title

• B60K2007/0092

  the motor axle being coaxial to the wheel axle · CPC title