Gas supply device capable of measuring flow rate, flowmeter, and flow rate measuring method

Patent metadata

Field	Value
Publication number	US-10895484-B2
Application number	US-201716069126-A
Country	US
Kind code	B2
Filing date	Jan 12, 2017
Priority date	Jan 15, 2016
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

A gas supply system capable of flow measurement includes a flow controller that controls the flow rate of a flowing gas, a first shutoff valve provided downstream of the flow controller, a second shutoff valve provided in a first flow passage communicating with the downstream side of the first shutoff valve, a second flow passage that branches from the first flow passage, a third shutoff valve provided in the second flow passage, a pressure sensing device that detects a pressure in a flow passage controlled by the first, second, and third shutoff valves, a temperature sensing device that detects a temperature in the flow passage controlled by the first, second, and third shutoff valves, a volume measuring tank connected downstream of the third shutoff valve and having a known volume, and an arithmetic and control unit that obtains a passage volume controlled by the first, second, and third shutoff valves by applying Boyle's law to open and closed states of the third shutoff valve and calculates the flow rate of the flow controller, using the passage volume and detection values obtained by the pressure sensing device and the temperature sensing device.

First claim

The invention claimed is:

1. A gas supply system capable of flow measurement, comprising:
a flow controller that controls a flow rate of a flowing gas;
a first shutoff valve provided downstream of the flow controller;
a second shutoff valve provided in a first flow passage communicating with a downstream side of the first shutoff valve;
a second flow passage that branches from the first flow passage between the first shutoff valve and the second shutoff valve;
a third shutoff valve provided in the second flow passage;
a pressure sensing device for detecting a pressure in a flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve;
a temperature sensing device for detecting a temperature in a flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve;
a volume measuring tank connected downstream of the third shutoff valve and having a known volume; and
an arithmetic and control unit,
wherein the arithmetic and control unit obtains a passage volume controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve by applying Boyle's law to open and closed states of the third shutoff valve, and calculates a flow rate of the flow controller by using the passage volume and detection values obtained by the pressure sensing device and the temperature sensing device.

2. The gas supply system capable of flow measurement according to claim 1 , further comprising:
a detachable fitting provided at a position upstream of the volume measuring tank in the second flow passage.

3. The gas supply system capable of flow measurement according to claim 2 , further comprising:
a fourth shutoff valve between the third shutoff valve and the volume measuring tank,
wherein the fitting is provided between the third shutoff valve and the fourth shutoff valve.

4. The gas supply system capable of flow measurement according to claim 2 , wherein
the fitting is provided at a position upstream of the pressure sensing device and the temperature sensing device in the second flow passage,
the gas supply system further comprising:
a fourth shutoff valve at a position upstream of the fitting in the second flow passage.

5. The gas supply system capable of flow measurement according to claim 1 , wherein
the arithmetic and control unit is removably connected to the pressure sensing device and the temperature sensing device via an electric connector.

6. The gas supply system capable of flow measurement according to claim 1 , wherein
the flow controller includes a plurality of flow controllers,
the first shutoff valve is provided downstream of each of the flow controllers, and
a downstream side of each of the first shutoff valves communicates with the first flow passage.

7. A flowmeter for measuring a flow rate of a flow controller, the flowmeter being attachable to and detachable from a gas supply system, the gas supply system comprising: the flow controller that controls a flow rate of a flowing gas; a first shutoff valve provided downstream of the flow controller; a second shutoff valve provided in a first flow passage communicating with a downstream side of the first shutoff valve; a branch flow passage that branches from the first flow passage between the first shutoff valve and the second shutoff valve; and a fourth shutoff valve provided in the branch flow passage,
the flowmeter comprising:
a fitting that is attachable to and detachable from the branch flow passage on a downstream side of the fourth shutoff valve;
a third shutoff valve provided in a continuous flow passage connected to the fitting;
a pressure sensing device for detecting an internal pressure of the continuous flow passage;
a temperature sensing device for detecting an internal temperature of the continuous flow passage;
a volume measuring tank connected downstream of the third shutoff valve and having a known volume; and
an arithmetic and control unit,
wherein the arithmetic and control unit obtains a passage volume by applying Boyle's law to open and closed states of the third shutoff valve, the passage volume being controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve with the fitting connected to the branch flow passage, and calculates a flow rate of the flow controller by using the passage volume and detection values obtained by the pressure sensing device and the temperature sensing device.

8. A flow measurement method for measuring a passage volume with a volume measuring tank and measuring a flow rate of a flow controller by an rate-of-rise (ROR) method using the passage volume, the passage volume being controlled by a first shutoff valve, a second shutoff valve, and a third shutoff valve, the first shutoff valve being connected downstream of the flow controller, the second shutoff valve being provided in a first flow passage communicating with a downstream side of the first shutoff valve, the third shutoff valve being provided in a flow passage that branches from the first flow passage between the first shutoff valve and the second shutoff valve, and the volume measuring tank being connected downstream of the third shutoff valve and having a known volume,
the flow measurement method comprising:
a first step of closing the first shutoff valve and opening the second shutoff valve and the third shutoff valve to exhaust a gas through the second shutoff valve;
a second step of closing the second shutoff valve and the third shutoff valve;
a third step of opening the first shutoff valve to pass a gas at a set flow rate through the flow controller, and then closing the first shutoff valve and detecting a first pressure in the first or second flow passage;
a fourth step of opening the third shutoff valve and detecting a second pressure in a flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve; and
a fifth step of calculating the passage volume controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve by Boyle's law using the first pressure, the second pressure, and the known volume for volume measurement.

9. The flow measurement method according to claim 8 , further comprising:
a sixth step of closing the first shutoff valve and the third shutoff valve and opening the second shutoff valve to exhaust a gas through the second shutoff valve;
a seventh step of opening the first shutoff valve to pass a gas at a set flow rate through the flow controller;
an eighth step of closing the second shutoff valve and detecting a third pressure in the flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve;
a ninth step of measuring a temperature in the flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve;
a tenth step of, after elapse of a predetermined time period from the eighth step, detecting a fourth pressure in the flow passage controlled by the first shutoff valve, the second shutoff valve, and the third shutoff valve; and
an eleventh step of calculating a rate of pressure rise from the third pressure and the fourth pressure and calculating a flow rate of the flow controller by using the calculated rate of pressure rise, the passage volume measured in the fifth step, and the temperature measured in the ninth step.

10. The flow measurement method according to claim 8 , wherein
the flow controller includes a plurality of flow controllers arranged in parallel,
a downstream side of each of the flow controllers communicates with the first flow passage, and
a flow rate of a desired one of the flow

Assignees

• Fujikin Kk

Inventors

• Sawada Yohei
• Ikeda Nobukazu
• Nishino Kouji
• Nagase Masaaki

Classifications

• G01F15/046 Primary

  involving digital counting · CPC title

• G01F22/02

  involving measurement of pressure · CPC title

• G01F1/50

  Correcting or compensating means · CPC title

• G05D7/0658

  the plurality of throttling means being arranged for the control of a single flow from a plurality of converging flows (G05D7/0652 takes precedence; ratio control G05D11/13) · CPC title

• G01F17/00 Primary

  Methods or apparatus for determining the capacity of containers or cavities, or the volume of solid bodies (measuring linear dimensions to determine volume G01B) · CPC title