Pinion gear and starter with pinion gear

Patent metadata

Field	Value
Publication number	US-10895239-B2
Application number	US-201916708573-A
Country	US
Kind code	B2
Filing date	Dec 10, 2019
Priority date	Jan 15, 2019
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

To suppress generation of noise during cranking, a pinion gear is fixed to a drive shaft of a starter starting an internal combustion engine. The pinion gear rotates a ring gear provided to the internal combustion engine by meshing therewith. The pinion gear includes gear teeth and an annular hollow portion located radially inside of the gear teeth. The annular hollow portion accommodates a vibration absorber to absorb vibration generated in the gear tooth.

First claim

What is claimed is:

1. A pinion gear fixed to a drive shaft of a starter for starting an internal combustion engine, the pinion gear rotating a ring gear provided to the internal combustion engine by meshing therewith, the pinion gear comprising:
gear teeth disposed on an outer circumference of the pinion gear;
a hollow portion located radially inside of each of the gear teeth, and
a vibration absorber stored in the hollow portion,
wherein the vibration absorber has a higher vibration absorption property than a portion of the pinion gear surrounding the hollow portion.

2. The pinion gear as claimed in claim 1 , further comprising a shaft hole to allow insertion of the drive shaft,
wherein the hollow portion is annular and surrounds the shaft hole.

3. The pinion gear as claimed in claim 2 , further comprising at least one connector to connect an radially outer wall of the annular hollow portion and an radially inner wall of the annular hollow portion with each other, the radially outer wall serving as a radially outer part of the hollow portion, the radially inner wall serving as a radially inner part of the hollow portion.

4. The pinion gear as claimed in claim 2 , further comprising at least one blocking member disposed in the annular hollow portion to inhibit the vibration absorber from moving in a circumferential direction of the pinion gear in the annular hollow portion.

5. The pinion gear as claimed in claim 2 , wherein the hollow portion includes:
an annular inner hollow part located radially inside of each of the gear teeth of the pinion gear, the annular inner hollow part surrounding the shaft hole; and
at least two back side hollow parts located at respective positions facing back sides of top lands and tooth faces of the gear teeth.

6. The pinion gear as claimed in claim 2 , wherein the annular hollow portion includes:
a first hollow part located radially inside of each of the gear teeth of the pinion gear, the annular inner hollow part surrounding the shaft hole;
at least two second hollow parts located at respective positions facing back sides of top lands and faces of the gear teeth; and
a circumferential partition extended in the circumferential direction to separate the first hollow part and the at least two second hollow parts from each other.

7. The pinion gear as claimed in claim 1 , wherein the annular hollow portion includes at least two cylindrical hollow portions arranged per tooth in a circumferential direction of the pinion gear.

8. The pinion gear as claimed in claim 7 , wherein each of the at least two cylindrical hollow portions has a flat cross-sectional shape longer in a circumferential direction than in a radial direction of the pinion gear.

9. The pinion gear as claimed in claim 1 , wherein the vibration absorber is composed of powder.

10. The pinion gear as claimed in claim 9 , wherein the powder is a mixture having two or more different particle sizes.

11. The pinion gear as claimed in claim 1 , wherein a particle size of powder stored as the vibration absorber in the vicinity of a wall surrounding the annular hollow portion is different from that stored in a core of the annular hollow portion,
wherein the core corresponds to the vicinity of a center of a cross section of the annular hollow portion,
wherein the particle size of the powder stored in the vicinity of the wall is greater than that stored in the core of the hollow portion.

12. The pinion gear as claimed in claim 1 , wherein the vibration absorber is composed of liquid.

13. A starter to start a combustion engine comprising a transmission, wherein the transmission includes the pinion gear as claimed in claim 1 .

Assignees

• Denso Corp

Inventors

• Fujita Tatsuya

Classifications

• F02N15/067 Primary

  the starter comprising an electro-magnetically actuated lever · CPC title

• F02N2015/061

  said axial displacement being limited, e.g. by using a stopper · CPC title

• F02N15/065

  with blocking means · CPC title

• F02N11/00

  Starting of engines by means of electric motors · CPC title

• F02N15/022

  the starter comprising an intermediate clutch · CPC title