Fuel system having fixed geometry flow regulating valve for limiting injector cross talk

Patent metadata

Field	Value
Publication number	US-10895233-B2
Application number	US-201916414140-A
Country	US
Kind code	B2
Filing date	May 16, 2019
Priority date	May 16, 2019
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

A fuel system includes a plurality of fuel injectors each having an injection control valve assembly, a direct operated nozzle check, a high pressure nozzle supply passage, and a check control chamber. A common drain conduit fluidly connects to each of the plurality of fuel injectors to receive drained actuating fluid. A plurality of pressure regulating valves each having a static geometry are positioned fluidly between the common drain conduit and the check control chamber in one of the plurality of fuel injectors. Operating a fuel system according to the present disclosure includes limiting cross-talk between injectors in the fuel system.

First claim

What is claimed is:

1. A fuel system comprising:
a plurality of fuel injectors, each of the plurality of fuel injectors including an injection control valve assembly and a direct operated nozzle check, and having a high pressure nozzle supply passage and a check control chamber formed therein;
a common drain conduit fluidly connected to each of the plurality of fuel injectors to receive drained actuating fluid for each of the direct operated nozzle checks; and
a plurality of pressure regulating valves each having a static geometry and positioned fluidly between the common drain conduit and the check control chamber in one of the plurality of fuel injectors, each pressure regulating valve defining an asymmetrical flow-biasing direction.

2. The fuel system of claim 1 wherein each of the plurality of pressure regulating valves is resident in one of the plurality of fuel injectors.

3. The fuel system of claim 2 wherein each of the plurality of pressure regulating valves includes a valve body forming an outer surface of the corresponding one of the plurality of fuel injectors.

4. The fuel system of claim 3 wherein each of the plurality of pressure regulating valves includes a flow race extending between an inlet internal to the fuel injector and an outlet connecting to the common drain conduit.

5. The fuel system of claim 4 wherein:
each of the plurality of fuel injectors defines a longitudinal axis; and
the flow race extends circumferentially around the longitudinal axis, and a plurality of pillars are formed by the valve body and located within the flow race.

6. The fuel system of claim 4 wherein:
the valve body includes a first arcuate valve body piece and a second arcuate valve body piece, and the flow race is formed in the first arcuate valve body piece; and
each of the plurality of pressure regulating valves includes a second flow race formed in the second valve body piece and extending between a second inlet internal to the fuel injector and a second outlet connecting to the common drain conduit.

7. The fuel system of claim 6 wherein:
each of the plurality of fuel injectors includes a base piece, and a low pressure drain path extending from the check control chamber through the base piece; and
each of the plurality of pressure regulating valves includes a first threaded fitting attaching the first arcuate valve body piece to the base piece and having a first bore formed therein connecting the low pressure drain path to the first inlet internal to the fuel injector, and a second threaded fitting attaching the second arcuate valve body piece to the base piece and having a second bore formed therein connecting the low pressure drain path to the second inlet internal to the fuel injector.

8. The fuel system of claim 1 wherein the flow-biasing direction extends downstream toward the common drain conduit.

9. A fuel injector comprising:
an injector body having a high pressure nozzle supply passage, a check control chamber, and a low pressure outlet formed therein;
a direct operated nozzle check;
an injection control valve assembly; and
a pressure regulating valve having a static geometry and positioned fluidly between the check control chamber and the low pressure outlet, the pressure regulating valve includes a valve body having a flow race formed therein and extending between an inlet internal to the injector body and an outlet coincident with the low pressure outlet of the injector body, and the valve body includes a first valve body piece having the flow race formed therein, and a second valve body piece having a second flow race formed therein.

10. The fuel injector of claim 9 wherein the static geometry of the pressure regulating valve includes an internal contour of the flow race that is varied according to a first geometric attribute, a second geometric attribute, and a third geometric attribute, between the inlet and the outlet.

11. The fuel injector of claim 10 wherein the valve body includes a plurality of pillars within the flow race.

12. The fuel injector of claim 9 wherein:
the injector body has a low pressure drain path formed therein and extending from the check control chamber; and
the pressure regulating valve further includes a first fitting fluidly connecting the low pressure drain path to the first flow race and a second fitting fluidly connecting the low pressure drain path to the second flow race.

13. The fuel injector of claim 12 wherein:
the first fitting includes a first threaded fitting extending through the first valve body piece and the injector body and attaching the first valve body piece to the injector body; and
the second fitting includes a second threaded fitting extending through the second valve body piece and the injector body and attaching the second valve body piece to the injector body.

14. The fuel injector of claim 9 wherein the injector body includes a base piece having a first cutout and a second cutout formed therein, and wherein the first valve body piece has an arcuate shape and is positioned within the first cutout and the second valve body piece has an arcuate shape and is positioned within the second cutout.

15. The fuel injector of claim 14 wherein the base piece includes a first segment, a second segment, and a control valve segment extending between the first segment and the second segment, and wherein the first cutout and the second cutout are each defined by the first segment, the second segment, and the control valve segment, and the injection control valve assembly is positioned at least partially within the control valve segment.

16. A method of operating a fuel system comprising:
moving an injection control valve in a first fuel injector in the fuel system from a closed position to an open position;
fluidly connecting a check control chamber in the first fuel injector to a low pressure outlet of the first fuel injector in response to the moving of the injection control valve;
producing a pulse of fluid pressure in response to the fluidly connecting of the check control chamber to the low pressure outlet;
feeding the pulse of fluid pressure to a pressure regulating valve having a static geometry and positioned fluidly between the check control chamber in the first fuel injector and a second fuel injector in the fuel system, the pressure-regulating valve including a flow race between an inlet of the pressure-regulating valve and an outlet of the pressure-regulating valve, the pressure-regulating valve further including a plurality of pillars disposed within the race, and the pulse of fluid pressure being attenuated by the race and pillars of the pressure-regulating valve; and
limiting cross-talk between the first fuel injector and the second fuel injector based on the attenuation of the pulse of fluid pressure by the pressure regulating valve.

17. The method of claim 16 wherein the pressure regulating valve is resident in the first fuel injector.

18. The method of claim 17 wherein the pressure regulating valve produces a backpressure in opposition to the pulse of fluid pressure.

Assignees

• Caterpillar Inc

Inventors

• Nair Siddharth
• Bannur Nagaraja Manjunath

Classifications

• F02M63/0054

  Check valves (F02M59/462, F02M59/464 take precedence) · CPC title

• F02M47/027 Primary

  Electrically actuated valves draining the chamber to release the closing pressure · CPC title

• F02M63/0078

  Valve member details, e.g. special shape, hollow or fuel passages in the valve member · CPC title

• F02M55/007

  Venting means · CPC title

• F02M69/145 Primary

  the valves being actuated electrically (electrically-operated injectors F02M51/06) · CPC title