Exhaust gas purifier

Patent metadata

Field	Value
Publication number	US-10895188-B2
Application number	US-201716480290-A
Country	US
Kind code	B2
Filing date	Nov 22, 2017
Priority date	Jan 27, 2017
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

An exhaust gas purifier including a casing, SCR catalysts (comprising a first SCR catalyst and a second SCR catalyst), a first backflow prevention plate, and a second backflow prevention plate. In the casing, at least a part of the catalyst passage and at least a part of the bypass passage are formed. The SCR catalysts are disposed in the catalyst passage and selectively reduce NOx included in an exhaust gas flowing in the catalyst passage. The first backflow prevention plate prevents or reduces a backflow of an exhaust gas from a second exhaust passage to the catalyst passage.

First claim

The invention claimed is:

1. An exhaust gas purifier comprising:
a first exhaust passage in which an exhaust gas of an engine mounted on a ship is configured to flow;
a catalyst passage that is branched from the first exhaust passage and is configured to selectively reduce a nitrogen oxide included in the exhaust gas;
a bypass passage that is branched from the first exhaust passage and bypasses the catalyst passage;
a second exhaust passage in which the catalyst passage and the bypass passage are joined at an exhaust downstream side;
a casing in which at least a part of the catalyst passage and at least a part of the bypass passage are formed;
a selective catalytic reduction (SCR) catalyst that is disposed in the catalyst passage and is configured to selectively reduce a nitrogen oxide included in an exhaust gas flowing in the catalyst passage; and
a backflow prevention section configured to prevent or reduce a backflow of an exhaust gas from the second exhaust passage to the catalyst passage, the backflow prevention section including:
a first backflow prevention section positioned between the catalyst passage and the bypass passage; and
a second backflow prevention section positioned between the SCR catalyst and the first backflow prevention section.

2. The exhaust gas purifier according to claim 1 , wherein:
the casing includes an inner wall portion separating the catalyst passage and the bypass passage from each other, and a catalyst outer wall portion separating the catalyst passage and outside from each other;
at least one of the first backflow prevention section and the second backflow prevention section is disposed to connect the inner wall portion and the catalyst outer wall portion to each other and partially has an opening; and
an opening ratio in the catalyst outer wall portion is smaller than an opening ratio in the inner wall portion.

3. The exhaust gas purifier according to claim 1 , further comprising:
a reducing agent injector that is disposed closer to an exhaust upstream side than the SCR catalyst is in the catalyst passage and is configured to inject a reducing agent for use in the selective reduction of a nitrogen oxide included in the exhaust gas toward an exhaust downstream side together with compressed air, and
the reducing agent injector is configured to inject compressed air in any of a case where the exhaust gas passes through the catalyst passage and in a case where the exhaust gas passes through the bypass passage.

4. The exhaust gas purifier according to claim 1 , wherein at least one of the first backflow prevention section and the second backflow prevention section is a catalyst for preventing or reducing a backflow.

5. The exhaust gas purifier according to claim 1 , wherein at least one of the first backflow prevention section and the second backflow prevention section is a catalyst passage inner pipe that is disposed in the catalyst passage and is configured to reduce a channel cross-sectional area of the exhaust gas that has passed through the SCR catalyst.

6. The exhaust gas purifier according to claim 1 , wherein:
the bypass passage has a passage connection opening through which the bypass passage and the catalyst passage are connected to each other to serve as the second exhaust passage, and
the backflow prevention section is disposed at least at an edge of the passage connection opening at an exhaust upstream side and is an anti-backflow guide section that is configured to guide the exhaust gas flowing in the bypass passage such that the exhaust gas is prevented from entering the passage connection opening.

7. The exhaust gas purifier according to claim 1 , wherein the backflow prevention section is a compressed air injector that is disposed closer to an exhaust downstream side than the SCR catalyst is in the catalyst passage and is configured to inject, toward the exhaust downstream side, compressed air for preventing or reducing a backflow of an exhaust gas from the second exhaust passage to the catalyst passage.

8. The exhaust gas purifier according to claim 1 , wherein:
the backflow prevention section is a reduced-diameter section that is formed in an end portion of the bypass passage at an exhaust downstream side and is configured to prevent or reduce a backflow of an exhaust gas from the second exhaust passage to the catalyst passage, and
a channel cross-sectional area of an end portion of the reduced-diameter section at the exhaust downstream side is smaller than a channel cross-sectional area of an end portion of the reduced-diameter section at an exhaust upstream side thereof.

9. The exhaust gas purifier according to claim 1 , wherein:
the backflow prevention section is a double pipe that is disposed at end portions of the catalyst passage and the bypass passage at an exhaust downstream side and is configured to prevent or reduce a backflow of an exhaust gas from the second exhaust passage to the catalyst passage,
the catalyst passage is an inner tube, and
the bypass passage is an outer tube covering an outer side of the inner tube.

10. The exhaust gas purifier according to claim 1 , wherein:
the backflow prevention section is a double pipe that is disposed at end portions of the catalyst passage and the bypass passage at an exhaust downstream side and is configured to prevent or reduce a backflow of an exhaust gas from the second exhaust passage to the catalyst passage,
the bypass passage is an inner tube, and
the catalyst passage is an outer tube covering an outer side of the inner tube.

11. The exhaust gas purifier according to claim 1 , wherein:
the casing includes an inner wall portion separating the catalyst passage and the bypass passage from each other, and a catalyst outer wall portion separating the catalyst passage and outside from each other;
the backflow prevention section is disposed to connect the inner wall portion and the catalyst outer wall portion to each other and partially has an opening; and
in at least a part of the opening, an opening area of an end portion at an exhaust downstream side is smaller than an opening area of an end portion at an exhaust upstream side.

12. The exhaust gas purifier according to claim 1 , wherein the backflow prevention section comprises three or more backflow prevention sections.

13. The exhaust gas purifier according to claim 1 , wherein:
the casing includes a first portion that defines at least a portion of the bypass passage;
the bypass passage is interposed between the first portion of the casing and the catalyst passage; and
the casing includes a second portion that defines at least a portion of the second exhaust passage, the second portion of the casing positioned such that the second portion of the casing overlaps a region defined by the first portion of the casing.

14. An apparatus comprising:
an outer casing having a first end and a second end opposite the first end, the outer casing defining a cavity;
an inner wall including a first surface and a second surface opposite the first surface, the inner wall disposed within the cavity and extending from the first end to the second end in an exhaust gas moving direction to define:
a first path defined by a first portion of the outer casing and the first surface of the inner wall, wherein a catalyst is configured to be positioned at a location within the first path; and
a second path defined by a second portion of the outer casing and the second surface of the inner wall;

a first backflow prevention section positioned between the first path and the second path; and
a second backflow prevention section positioned between the location and

Assignees

• Yanmar Co Ltd
• Yanmar Power Technology Co Ltd

Inventors

• Kobayashi Ryota
• Hamaoka Shunji
• Inoue Tsuyoshi
• Yokoyama Tetsuya
• Fukui Yoshinori
• Akimoto Seita
• ONISHI Kenya
• Hirai Kazuki

Classifications

• F01N13/08

  Other arrangements or adaptations of exhaust conduits {(pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005)} · CPC title

• F01N3/34

  using air conduits or jet air pumps, e.g. near the engine exhaust port · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• B01D53/94

  by catalytic processes · CPC title