Controlled activation of extended-life cement compositions

Patent metadata

Field	Value
Publication number	US-10894911-B2
Application number	US-201515580205-A
Country	US
Kind code	B2
Filing date	Jul 8, 2015
Priority date	Jul 8, 2015
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

Methods, compositions, and systems for cementing are included. The method comprises providing a cement composition comprising calcium-aluminate cement, water, a cement set retarder, and a cement set activator. The method further comprises introducing the cement composition into a subterranean formation and allowing the cement composition to set in the subterranean formation. The cement composition has a thickening time of about two hours or longer.

First claim

What is claimed is:

1. A method of cementing comprising:
storing a cement composition comprising calcium-aluminate cement, water, a cement set retarder, and a cement set activator in a pumpable fluid state for at least about 1 day, wherein the cement set activator comprises an alkaline species for increasing pH of the cement composition to induce activation, wherein the alkaline species is bound and/or encapsulated such that the activation does not occur during the storing;
introducing the cement composition into a subterranean formation; and
allowing the cement composition to set in the subterranean formation;
wherein the cement composition has a thickening time of about two hours or longer, and wherein the calcium-aluminate cement comprises calcium aluminates in an amount greater than 50% by weight of dry calcium aluminate cement.

2. The method of claim 1 , wherein the cement set retarder is selected from the group consisting of hydroxycarboxylic acids or their respective salts, boric acid or its respective salt, and any combination thereof.

3. The method according of claim 1 , wherein the cement set retarder is present in an amount of about 0.01% to about 10% by weight of the cement composition.

4. The method of claim 1 , wherein the cement set activator is selected from the group consisting of Groups IA and IIA hydroxides; alkaline aluminates; Portland cement, and combinations thereof.

5. The method of claim 1 , wherein the cement set activator comprises a binder selected from the group consisting of silica gel, aluminosilicate, chitosan, cellulose, derivatives thereof, and combinations thereof.

6. The method of claim 1 , wherein the cement set activator comprises an outer coating selected from the group consisting of polysaccharides, chitins, lipids, latex, wax, chitosans, proteins, aliphatic polyesters, poly(lactides), poly(glycolides), poly(ε-caprolactones), poly(hydroxybutyrates), poly(anhydrides), aliphatic polycarbonates, orthoesters, poly(orthoesters), poly(amino acids), poly(ethylene oxides), polyphosphazenes, derivatives thereof, copolymers thereof, and combinations thereof.

7. The method of claim 1 , wherein the cement set activator is present in an amount of about 0.01% to about 10% by weight of the cement composition.

8. The method of claim 1 , wherein the cement composition further comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof; wherein the dispersant is present in an amount of about 0.01% to about 5% by weight of the cement composition.

9. The method of claim 1 , wherein the cement composition further comprises at least one lithium salt selected from the group consisting of lithium sulfate, lithium carbonate, and any combination thereof; wherein the lithium salt is present in an amount of about 0.01% to about 10% by weight of the cement composition.

10. The method of claim 1 , further comprising pumping the cement composition through a conduit and into a wellbore annulus that is penetrating the subterranean formation.

11. The method of claim 1 , further comprising storing the cement composition for a time period of at least about 7 days or longer prior to introducing the cement composition.

12. A cement composition comprising:
calcium-aluminate cement, wherein the calcium-aluminate cement comprises calcium aluminates in an amount greater than 50% by weight of dry calcium aluminate cement,
water,
a cement set retarder that provides a barrier to hydration of the calcium-aluminate cement such that the cement composition is capable of remaining in a pumpable state in quiescent storage for a period of about one day or longer, and
a cement set activator for increasing pH of the cement composition to induce activation, wherein the cement set activator is an alkaline species bound and/or encapsulated such that the activation of the cement composition does not occur during storing the cement composition.

13. The composition of claim 12 , wherein the cement set retarder is selected from the group consisting of hydroxycarboxylic acids or their respective salts, boric acid or its respective salt, and any combination thereof; wherein the cement set retarder is present in an amount of about 0.01% to about 10% by weight of the cement composition.

14. The composition of claim 12 , wherein the cement set activator is selected from the group consisting of Groups IA and IIA hydroxides; alkaline aluminates; Portland cement, and combinations thereof.

15. The composition of claim 12 , wherein the cement set activator comprises a binder selected from the group consisting of silica gel, aluminosilicate, chitosan, cellulose, derivatives thereof, and combinations thereof.

16. The composition of claim 12 , wherein the cement set activator comprises an outer coating selected from the group consisting of polysaccharides, chitins, lipids, latex, wax, chitosans, proteins, aliphatic polyesters, poly(lactides), poly(glycolides), poly(ε-caprolactones), poly(hydroxybutyrates), poly(anhydrides), aliphatic polycarbonates, orthoesters, poly(orthoesters), poly(amino acids), poly(ethylene oxides), polyphosphazenes, derivatives thereof, copolymers thereof, and combinations thereof.

17. The composition of claim 12 , wherein the cement set activator is present in an amount of about 0.01% to about 10% by weight of the cement composition.

18. A system for cementing a subterranean formation comprising:
a cement composition comprising:
calcium aluminate cement, wherein the calcium-aluminate cement comprises calcium aluminates in an amount greater than 50% by weight of dry calcium aluminate cement,
water,
a cement set retarder that provides a barrier to hydration of the calcium-aluminate cement such that the cement composition is capable of remaining in a pumpable state in quiescent storage for a period of about one day or longer, and
a cement set activator for increasing pH of the cement composition to induce activation, wherein the cement set activator is an alkaline species bound and/or encapsulated such that the activation of the cement composition does not occur during storing the cement composition;

mixing equipment capable of mixing the cement composition;
pumping equipment capable of pumping the cement composition through a conduit and into a wellbore annulus that is penetrating the subterranean formation.

19. The system of claim 18 , further comprising a vessel capable of storing the cement composition.

20. The system of claim 18 , wherein the cement set activator comprises a binder selected from the group consisting of silica gel, aluminosilicate, chitosan, cellulose, derivatives thereof, and combinations thereof; wherein the delayed-release cement set activator further comprises an outer coat selected from the group consisting of polysaccharides, chitins, lipids, latex, wax, chitosans, proteins, aliphatic polyesters, poly(lactides), poly(glycolides), poly(ε-caprolactones), poly(hydroxybutyrates), poly(anhydrides), aliphatic polycarbonates, orthoesters, poly(orthoesters), poly(amino acids), poly(ethylene oxides), polyphosphazenes, derivatives thereof, copolymers thereof, and combinations thereof.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Agapiou Kyriacos
• Lewis Samuel J

Classifications

• C04B24/06

  containing hydroxy groups · CPC title

• C04B22/08

  Acids or salts thereof {(C04B22/0013 takes precedence)} · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title

• C09K8/46

  containing inorganic binders, e.g. Portland cement · CPC title

• C04B28/06

  Aluminous cements (monolithic refractories or refractory mortars C04B35/66) · CPC title