Electric vehicle

Patent metadata

Field	Value
Publication number	US-10894458-B2
Application number	US-201916296368-A
Country	US
Kind code	B2
Filing date	Mar 8, 2019
Priority date	Mar 13, 2018
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

An electric vehicle includes a frame module carrying an electric motor unit and a suspension including, for each wheel, upper and lower oscillating arms connected to a wheel support by swivel joints which define a steering axis of the wheel. The suspension includes two shock absorber devices arranged in horizontal positions and along directions transversal with respect to a vehicle longitudinal direction, which is carried by the frame module centrally on the vehicle. Each shock absorber cylinder is operatively connected to a respective oscillating arm by an oscillating linkage member. Brake discs are arranged at remote positions with respect to the wheels, on two output shafts at two opposite sides of the motor unit, which, in one example, includes two electric motors and two respective gear reducer units from which project the output shafts carrying the brake discs; the latter connected to wheel hubs by respective drive shafts.

First claim

What is claimed is:

1. An electric vehicle, comprising:
a frame module,
an electric motor unit carried by said frame module centrally between two wheels, and
a suspension including, for each wheel:
an upper oscillating arm and a lower oscillating arm each having a first end portion swivelly connected to a respective wheel support by a first swivel joint and a second end portion swivelly connected to the vehicle frame module by at least one second swivel joint, so that each wheel support is rotatable around a steering axis defined by the swivel joints connecting the respective wheel support to the upper and lower oscillating arms,
a shock absorber device for each of the two wheels of the suspension, operatively interposed between one of said oscillating arms and the frame module of the vehicle, and
a spring arrangement operatively interposed between at least one of said oscillating arms and the vehicle frame module,

wherein each wheel support rotatably supports a respective wheel hub which is connected to said electric motor unit by a respective drive shaft,
wherein:
the shock absorber devices associated with the two wheels of the suspension are constituted by two shock absorber cylinders arranged in substantially horizontal positions and along two directions substantially transversal with respect to a longitudinal direction of the vehicle, below or above said electric motor unit,
each shock absorber cylinder has a first end connected to said frame module and a second end operatively connected to one of said upper and lower oscillating arms of the respective wheel by an oscillating linkage member positioned vertically between said upper and lower oscillating arms,
said oscillating linkage member comprises a first portion pivotally connected to said frame module, a second portion connected to said second end of the respective shock absorber cylinder and a third portion connected to one of said upper and lower oscillating arms by a respective articulated rod, and
with each shock absorber cylinder there is associated a pad member cooperating operatively with the shock absorber cylinder to define an end-of-travel position of minimum length of the shock absorber cylinder, said pad member been mounted on said frame module and being configured to cooperate with a disc plate carried by said third portion of said oscillating linkage member.

2. The electric vehicle according to claim 1 , wherein said spring arrangement is constituted by helical springs respectively associated to said two shock absorber cylinders.

3. The electric vehicle according to claim 2 , wherein with each of said shock absorber cylinders there is associated an actuator device for a suspension active control and an actuator device for adjustment of a height position of the vehicle.

4. The electric vehicle according to claim 1 , wherein said suspension comprises the spring arrangement in the form of a single leaf spring arranged transversely with respect to the longitudinal direction of the vehicle and having a central portion connected to the frame module of the suspension and end portions connected to respective oscillating arms of the suspension.

5. The electric vehicle according to claim 4 , wherein with each shock absorber cylinder there is associated an actuator device for a suspension active control, wherein said leaf spring has its central portion carried by the frame module so as to be adjustable in height, and wherein with said leaf spring there is associated another actuator device for adjustment of a position in height of the central portion of the leaf spring.

6. The electric vehicle according to claim 5 , wherein the end portions of said leaf spring are connected to the respective oscillating arms of the suspension by elastic supports.

7. The electric vehicle according to claim 6 , wherein the central portion of said leaf spring is carried by two arms pivotally mounted around a common axis on the frame module by elastic bushes and having opposite ends connected to ends of two respective actuator devices.

8. The electric vehicle according to claim 1 , further comprising a modular supporting structure including a central frame module and front and rear frame modules removably connected to a respective front end and rear end of said central frame module, the frame module being one of the front and rear frame modules, and wherein said front and rear frame modules are identical to each other and each carry one electric motor unit and one suspension unit identically configured and arranged.

9. The electric vehicle according to claim 1 , wherein the frame module is in the form of a lattice framework, having two upper longitudinal beams and two lower longitudinal beams connected to each other by uprights and cross-members, and wherein the upper longitudinal beams constitute push-rods adapted to absorb impact energy following a front collision of the vehicle in use.

10. The electric vehicle according to claim 1 , further comprising brake discs associated with the two wheels of the suspension, the brake discs are mounted on two power outputs of the electric motor unit adjacent to two sides of the electric motor unit and at a distance from the respective two wheels, said brake discs being connected by respective drive shafts to the wheel hubs of the two wheels.

11. The electric vehicle according to claim 10 , wherein brake calipers cooperating with said brake discs are carried by the frame module, in a central part of the frame module, adjacent to the two sides of the electric motor unit.

12. The electric vehicle according to claim 10 , wherein the swivel joints connecting the wheel support to the upper and lower oscillating arms define a steering axis passing through a respective wheel center and thereby having a zero kingpin offset.

13. The electric vehicle according to claim 1 , wherein the electric motor unit comprises:
two electric motors spaced apart from each other, arranged coaxially according to a transverse direction with respect to the longitudinal direction of the vehicle, at symmetrical positions at two sides of, and adjacent to, a median line of the vehicle; and
two respective gear reducer units arranged centrally between the two electric motors, extending forwardly from the two electric motors so as to define a front portion of the electric motor unit having lateral walls from which project respective output shafts carrying respective brake discs connected by respective drive shafts to the wheel hubs of the two wheels.

Assignees

• Fca Italy Spa

Inventors

• Battaglia Gaetano
• Bruno Daniele
• Dusini Luca
• Gerbino Fabio

Classifications

• B60G2200/154

  the lateral arm having an L-shape · CPC title

• B60K2007/0061

  the motor axle being parallel to the wheel axle · CPC title

• B60G2500/10

  Damping action or damper · CPC title

• B60G2204/121

  Mounting of leaf springs · CPC title

• B60G2204/13

  with the spring, i.e. coil spring, or damper horizontally mounted · CPC title