Coating part precursors

Patent metadata

Field	Value
Publication number	US-10894356-B2
Application number	US-201616066820-A
Country	US
Kind code	B2
Filing date	Apr 15, 2016
Priority date	Apr 15, 2016
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

In a coating method example, a coating is formed on a part precursor by blasting the part precursor with a blast medium. The blast medium includes blasting beads and a coating agent. The part precursor is formed from a polymeric build material, and a hardness of the blasting beads is greater than a hardness of the polymeric build material.

First claim

What is claimed is:

1. A coating method, comprising:
forming a coating on a part precursor by blasting the part precursor with a blast medium, the blast medium including:
blasting beads; and
a coating agent present in an amount ranging from greater than 0 wt % to about 0.4 wt % based on a total weight of the blast medium;

wherein the part precursor is formed from a polymeric build material, and a hardness of the blasting beads is greater than a hardness of the polymeric build material;
wherein:
the coating agent is graphite;
the coating agent is present in the blast medium in amount of about 0.1 wt % based on a total wt % of the blast medium; and
the blasting beads are garnet.

2. The method as defined in claim 1 wherein the hardness of the blasting beads is from about 2 units to about 5 units greater than the hardness of the polymeric build material on a Mohs scale of hardness.

3. The method as defined in claim 1 wherein a particle size of the blasting beads ranges from about 0.1 mm to about 1 mm.

4. The method as defined in claim 1 wherein a size distribution of the coating agent is 20 μm≤D90≤70 μm, and D90 is an average particle size that about 90% of particles of the coating agent are smaller than.

5. The method as defined in claim 1 wherein the coating agent has a springback value that is less than about 20%.

6. The method as defined in claim 1 wherein the blasting of the part precursor with the blast medium embeds the coating agent into the part precursor.

7. The method as defined in claim 1 wherein the coating formed on the part precursor has a thickness ranging from about 10 nm to about 20 μm.

8. The method as defined in claim 1 , further comprising forming the part precursor by:
selectively applying a fusing agent on at least a portion of the polymeric build material; and
exposing the polymeric build material to radiation, thereby fusing the at least the portion of the polymeric build material in contact with the fusing agent.

9. The method as defined in claim 1 wherein the part precursor is formed of a polyamide build material.

Assignees

• Hewlett Packard Development Co

Inventors

• Wright Jake
• Emamjomeh Ali
• Schmid Geoffrey

Classifications

• B33Y40/20 Primary

  Post-treatment, e.g. curing, coating or polishing · CPC title

• C09D123/28

  by reaction with halogens or compounds containing halogen (C09D123/32 takes precedence) · CPC title

• C09D7/40

  Additives · CPC title

• B29C2071/0027

  Removing undesirable residual components, e.g. solvents, unreacted monomers · CPC title

• C09D1/00

  Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances · CPC title