Surface-treated ceramic powder and applications thereof

Patent metadata

Field	Value
Publication number	US-10894288-B2
Application number	US-201615394109-A
Country	US
Kind code	B2
Filing date	Dec 29, 2016
Priority date	Dec 9, 2016
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

A surface-treated ceramic powder includes a plurality of ceramic particles and a surface-treating material. Each of the ceramic particles is at least partially coated by the surface-treating material, wherein the ceramic particles have an average particle diameter ranging from 10 micrometer (μm) to 100 μm, and the surface-treating material is made of metal, metal oxide or the combination thereof.

First claim

What is claimed is:

1. A metal/ceramic composite powder, comprising:
a surface-treated ceramic powder, having a concentration ranging from 1% to 10% by weight of the metal/ceramic composite powder, and comprising:
a plurality of ceramic particles, having an average particle diameter ranging from 1 micrometer (μm) to 100 μm, wherein each of the ceramic particles comprises a ceramic material selected from the group consisting of hydroxyapatite (HA), calcium phosphate (Ca 3 (PO 4 ) 2 ), bioactive glass (Si—Ca—Na—P—O), titanium oxide (TiO 2 ), silicon dioxide(SiO 2 ) and combinations thereof;
a plurality of nanoparticles having an average particle diameter ranging from 10 (nanometer) nm to 100 nm attached on at least one of the ceramic particles; and
a metal or metal oxide treating layer, at least partially coating on a surface of each of the ceramic particles with a surface coverage ranging from 40% to 99% and having a sheet resistance ranging from 10 4 ohms per square (Ω/S) to 10 11 Ω/S; and

a plurality of metal particles, having a concentration ranging from 90% to 99% of by weight of the metal/ceramic composite powder and an average particle diameter ranging from 10 μm to 100 μm.

2. The metal/ceramic composite powder according to claim 1 , wherein the metal or metal oxide treating layer comprises a metal material selected from the group consisting of iron (Fe), cobalt (Co), titanium (Ti), tantalum (Ta), palladium (Pd), silver (Ag), gold (Au) and combinations thereof.

3. The metal/ceramic composite powder according to claim 1 , wherein the metal or metal oxide treating layer has a thickness ranging from 10 nanometer (nm) to 100 nm.

4. The metal/ceramic composite powder according to claim 1 , wherein the nanoparticles comprise a metal oxide selected from the group consisting of titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ), aluminum oxide (Al 2 O 3 ) and combinations thereof.

5. The metal/ceramic composite powder according to claim 1 , wherein a weight ratio of the nanoparticles to the ceramic particles ranges from 1% to 50%.

6. The metal/ceramic composite powder according to claim 1 , wherein the metal particles comprise a metal material selected from the group consisting of Ti, Ta, Fe, magnesium (Mg) and combinations thereof.

7. The metal/ceramic composite powder according to claim 1 , wherein the metal/ceramic composite powder has a powder flow rate ranging from 30 second (s)/50 gram (g) to 60 s/50 g.

Assignees

• Ind Tech Res Inst

Inventors

• Chen Tai-Sheng
• Leu Ming-Sheng
• Lai Hong-Jen
• Liu wu-han

Classifications

• B22F1/18 Primary

  Non-metallic particles coated with metal · CPC title

• C04B35/62842 Primary

  Metals · CPC title

• C23C18/1889

  with use of metal first · CPC title

• C23C18/1635

  Composition of the substrate · CPC title

• C23C18/36

  using hypophosphites · CPC title