Hollow molded article

Patent metadata

Field	Value
Publication number	US-10894117-B2
Application number	US-201515302327-A
Country	US
Kind code	B2
Filing date	Apr 7, 2015
Priority date	Apr 7, 2014
Publication date	Jan 19, 2021
Grant date	Jan 19, 2021

Abstract

Disclosed is a hollow molded article which has an opening portion communicating with a flow channel and which can be manufactured simply. The hollow molded article includes a panel and flow channels. The panel includes a first resin sheet and a second resin sheet partly welded with the first resin sheet. The flow channels are disposed between the first resin sheet and the second resin sheet, and include connection portions for external connection which are disposed on a peripheral edge of the panel. The connection portions are formed by the first resin sheet and the second resin sheet.

First claim

The invention claimed is:

1. A hollow molded article comprising:
a panel including a first resin sheet and a second resin sheet welded together by a reduced-thickness welded portion provided on both sides of a flow channel along a side edge of the flow channel;
a parting line formed at a boundary of the first resin sheet and the second resin sheet, the parting line being a seam where the first resin sheet and the second resin sheet meet, wherein a plurality of apertures are formed within the parting line; and
the flow channel disposed between the first resin sheet and the second resin sheet, and including a connection portion for external connection disposed on a peripheral edge of the panel, wherein
the connection portion is formed by the first resin sheet and the second resin sheet,
the connection portion is a protruding pipe,
the protruding pipe comprises first and second protruding pipes that communicate with the flow channel and protrude externally from the peripheral edge of the panel, each of the first and second protruding pipes including an opening portion at a tip end thereof,
the reduced-thickness welded portion has a thickness that is smaller than a total thickness of the first resin sheet and the second resin sheet, and extends from a first root of the first protruding pipe to a second root of the second protruding pipe,
at least one of the first and second protruding pipes includes a cylinder portion with a stepped protrusion disposed on an outer surface at substantially a tip end of the cylinder portion, the stepped protrusion having steps becoming higher with increasing distance from the tip end of the cylinder portion,
the hollow molded article further comprises a hinge portion, wherein the hinge portion consists of two hinge portions proximate and substantially parallel to each other, and the panel is divided into a first section and a second section having the two hinge portions disposed therebetween, and a third section disposed between the two hinge portions, the flow channel is provided in the first section and/or the second section, and a thickness of the third section is larger than thicknesses of the hinge portions,
the flow channel comprises a functional component accommodating portion which accommodates a functional component which is a filter or a static mixer,
the functional component accommodating portion is provided in the first section, and the second section is provided with an opening portion at a location opposing the functional component accommodating portion when the hollow molded article is folded at the two hinge portions,
the hollow molded article further comprises a dialyzer including two dialysate circulation pipe portions protruding from a side surface thereof and the dialyzer is fixed to the panel,
the panel includes first and second attachment sections each including a cut-out,
the first attachment section extends vertically upward at substantially a center of an upper side of the panel,
the second attachment section extends vertically downward at substantially a center of a lower side of the panel,
each of the cut-outs of the first and second attachment sections includes, on an opening side thereof, two narrowing portions decreasing a width of the cut-out and having a convex shape, and on a side opposite to the opening side, an inner peripheral portion having a semi-circular arch shape,
the cut-outs of the first and second attachment sections open to the same direction, and the hollow molded article is configured such that the dialyzer is fixed to the panel with each of the circulation pipe portions fitted in each of the cut-outs beyond the narrowing portion of each cut-out of the first and second attachment sections,
the circulation pipe portions of the dialyzer each include, around the pipe, a flange portion having an annular groove provided over an entire circumference thereof along a circumferential direction, and the hollow molded article is configured such that the dialyzer is fixed to the panel with each of the semi-circular inner peripheral portions of the cut-outs of the first and second attachment sections fitted in each of the annular grooves of the flange portions,
the panel includes reduced-width portions and a central cut-out formed by cutting out a central region of a lateral side of the panel, the central cut-out being sandwiched by the reduced-width portions,
each of the reduced-width portions includes a coupling portion which is sandwiched by the first and second resin sheets,
the coupling portions each include a first side facing the central cut-out and a second side facing outside,
the coupling portions of the reduced-width portions are connected by inserting one end and the other end of a pump tube located in the central cut-out into the first side of each of the coupling portions,
externally attached tubes are inserted into the second side of each of the coupling portions,
each coupling portion has a shape which includes a constriction at substantially the center in an axial direction thereof, and
a diameter of the first side is larger than a diameter of the second side.

2. The hollow molded article according to claim 1 , wherein
the flow channel includes an agitation promoting portion, and
the agitation promoting portion includes one or more of a large diameter portion and one or more of a small diameter portion alternately disposed along a longitudinal direction, the one or more small diameter portion having a diameter smaller than a diameter of the one or more large diameter portion.

Assignees

• Kyoraku Co Ltd

Inventors

• Yamazaki Daisuke
• Oki Ryosuke
• Taniguchi Tomohiro

Classifications

• A61M1/14 Primary

  Dialysis systems; Artificial kidneys; Blood oxygenators (semi-permeable membranes characterised by the material, manufacturing processes therefor B01D71/00){; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis} · CPC title

• B29C49/04114

  for keeping constant thickness · CPC title

• B29C49/0208

  joining several separate preforms while blow-moulding, e.g. two cylindrical preforms welded together during blowing · CPC title

• B29C49/48

  Moulds · CPC title

• B29C49/06914

  using parallel sheets as a preform · CPC title