Light module for illuminating an outer component of a vehicle, and process for manufacturing such light module

Patent metadata

Field	Value
Publication number	US-10890727-B2
Application number	US-201616342282-A
Country	US
Kind code	B2
Filing date	Oct 21, 2016
Priority date	Oct 21, 2016
Publication date	Jan 12, 2021
Grant date	Jan 12, 2021

Abstract

A light module for illuminating an outer component of a vehicle, including: a housing for fastening the light module to the vehicle; a cover mounted on the housing; an inner space delimited between the housing and the cover; a printed circuit board in the inner space; a light source on the printed circuit board and configured for emitting an illumination beam; and a light guide in the housing facing the light source and extending outside the inner space for guiding the illumination beam along the outer component; wherein the housing and the printed circuit board are provided with complementary indexing means tightly fitted relative to each other, for directly positioning the light source mounted on the printed circuit board relative to the light guide in the housing. A process for manufacturing such light module is also described.

First claim

The invention claimed is:

1. A light module for illuminating an outer component of a vehicle, the light module comprising:
a housing for fastening the light module to the vehicle;
a cover mounted on the housing;
an inner space delimited between the housing and the cover;
a printed circuit board mounted in the inner space;
a light source mounted on the printed circuit board and configured for emitting an illumination beam; and
a light guide mounted in the housing facing the light source and extending outside the inner space for guiding the illumination beam along the outer component;
wherein the housing and the printed circuit board are provided with complementary indexing means tightly fitted relative to each other, for directly positioning the light source mounted on the printed circuit board relative to the light guide mounted in the housing, and
wherein the light guide includes an optical fiber extending outside the inner space and a lens positioned between the light source and an entry opening of the optical fiber such that the illumination beam emitted by the light source is focalized toward the entry opening of the optical fiber.

2. The light module according to claim 1 , wherein the lens has a specific convergent shape, entirely focalizing the illumination beam on a focus point at the entry opening of the optical fiber.

3. A light module for illuminating an outer component of a vehicle, the light module comprising:
a housing for fastening the light module to the vehicle;
a cover mounted on the housing;
an inner space delimited between the housing and the cover;
a printed circuit board mounted in the inner space;
a light source mounted on the printed circuit board and configured for emitting an illumination beam; and
a light guide mounted in the housing facing the light source and extending outside the inner space for guiding the illumination beam along the outer component;
wherein the housing and the printed circuit board are provided with complementary indexing means tightly fitted relative to each other, for directly positioning the light source mounted on the printed circuit board relative to the light guide mounted in the housing, and
wherein the complementary indexing means are constituted by two lugs belonging to the housing and two complementary apertures formed through the printed circuit board.

4. The light module according to claim 3 , wherein the complementary indexing means have circular transversal sections.

5. The light module according to claim 3 , wherein the complementary indexing means have non-circular transversal sections.

6. A light module for illuminating an outer component of a vehicle, the light module comprising:
a housing for fastening the light module to the vehicle;
a cover mounted on the housing;
an inner space delimited between the housing and the cover;
a printed circuit board mounted in the inner space;
a light source mounted on the printed circuit board and configured for emitting an illumination beam; and
a light guide mounted in the housing facing the light source and extending outside the inner space for guiding the illumination beam along the outer component;
wherein the housing and the printed circuit board are provided with complementary indexing means tightly fitted relative to each other, for directly positioning the light source mounted on the printed circuit board relative to the light guide mounted in the housing, and
wherein the complementary indexing means are constituted by one lug belonging to the housing and one complementary aperture formed through the printed circuit board, said complementary indexing means having non-circular transversal sections.

Assignees

• Dura Operating Llc

Inventors

• Farges Thomas
• Delavigne Francis

Classifications

• F21S41/55

  Attachment thereof · CPC title

• G02B6/428 Primary

  containing printed circuit boards [PCB] · CPC title

• G02B6/4204 Primary

  the coupling comprising intermediate optical elements, e.g. lenses, holograms (encapsulated active devices H01S5/02208) · CPC title

• G02B6/424

  Mounting of the optical light guide · CPC title

• F21S45/48

  with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device · CPC title