Particulate matter detection device

Patent metadata

Field	Value
Publication number	US-10890517-B2
Application number	US-201716086391-A
Country	US
Kind code	B2
Filing date	Feb 9, 2017
Priority date	Mar 22, 2016
Publication date	Jan 12, 2021
Grant date	Jan 12, 2021

Abstract

A particulate matter detection device includes a sensor unit which has a detection unit provided with a pair of electrodes and a heater unit provided with a heater electrode and which is configured to output a signal corresponding to the amount of particulate matter, and a sensor control unit which detects the number of particles of the particulate matter. The sensor control unit has a capture control unit, a heating control unit to heat the detection unit to a first temperature at which a SOF is volatilizable and a second temperature at which soot is burnable, an output changing ratio calculation unit to calculate a ratio between a first output value at the first temperature and a second output value as the maximum output upon heating to the second temperature, and a particle number calculation unit to estimate the average particle diameter of the particulate matter from a value corrected based on the temperature of the sensor unit at the second output value to calculate the number of particles.

First claim

What is claimed is:

1. A particulate matter detection device for detecting a particulate matter contained in measuring gas, comprising:
a sensor unit having a detection unit provided with a pair of electrodes separated from each other is arranged on a surface of an insulating base exposed to the measuring gas and a heater unit provided with a heater electrode configured to heat the detection unit and which is configured to output a signal corresponding to an amount of particulate matter captured on the detection unit; and
a sensor control unit configured to
set a first temperature at which a soluble organic fraction (SOF) in the particulate matter is volatilizable and soot is not burnable, and perform a first control for the heater unit to heat the detection unit at the first temperature for a predetermined of time;
detect, as a first output value, a voltage from the sensor unit when completing heating of the detection unit at the first temperature for the predetermined of time;
set a second temperature at which at which the soot is burnable, and perform a second control, after the first control, to heat the detection unit at the second temperature for another predetermined period of time;
detect, as a second output value, a voltage from the sensor unit when completing heating of the detection unit at the second temperature for the another predetermined of time;
detect the temperature of the sensor unit at the second output value;
calculate an output changing ratio defined as a ratio of the second output value to the first output value;
correct the output changing ratio based on the detected temperature of the sensor unit at the second output value;
estimate an average particle diameter of the particulate matter from the corrected output changing ratio and a mass of the particulate matter estimated from output of the sensor unit; and
calculate a number of particles of the particulate matter based on the average particle diameter and the mass of the particulate matter.

2. A particulate matter detection device for detecting a particulate matter contained in measuring gas, comprising:
a sensor unit which has a detection unit configured such that a pair of electrodes separated from each other is arranged on a surface of an insulating base exposed to the measuring gas and a heater unit provided with a heater electrode configured to heat the detection unit and which is configured to output a signal corresponding to an amount of particulate matter captured on the detection unit; and
a sensor control unit configured to detect the number of particles of the captured particulate matter based on a sensor output from the sensor unit,
wherein the sensor control unit comprises a capture control unit configured to apply voltage between the pair of electrodes of the detection unit to electrostatically capture the particulate matter, a heating control unit configured to supply power to the heater electrode of the heater unit to heat the detection unit to a first temperature at which a SOF in the particulate matter is volatilizable and soot is not burnable and hold the detection unit at the first temperature or to heat the detection unit to a second temperature at which the soot is burnable and maintain the detection unit at the second temperature,
an output changing ratio calculation unit configured to acquire a first output value as a sensor output at the first temperature and a second output value as a maximum sensor output upon heating from the first temperature to the second temperature, thereby calculating an output changing ratio as a ratio of the second output value to the first output value, and
a particle number calculation unit configured to calculate the number of particles by means of an average particle diameter of the particulate matter estimated from the calculated output changing ratio and a mass of the particulate matter estimated from the sensor output, and
the heating control unit has a temperature increase control section configured to control a temperature increase rate when heating the sensor unit from the first temperature to the second temperature.

3. The particulate matter detection device according to claim 2 , wherein the heating control unit constantly controls the temperature increase rate of the sensor unit until a temperature of the sensor unit at least exceeds a temperature corresponding to the second output value.

4. The particulate matter detection device according to claim 1 , wherein the sensor control unit determines whether or not the sensor output reaches a reference output as a reference for detection of the particulate matter, and actuates the heating control unit.

5. The particulate matter detection device according to claim 1 , wherein the sensor control unit calculates the mass of the particulate matter by using the first output value.

6. The particulate matter detection device according to claim 4 , wherein the sensor control unit calculates the mass of the particulate matter by means of a third output value as a sensor output, at time of reaching the reference output.

7. The particulate matter detection device according to claim 4 , wherein the heating control unit starts heating after the sensor output has reached the reference output, and controls the temperature increase rate such that a temperature of the detection unit converges to the preset first temperature.

8. The particulate matter detection device according to claim 1 , wherein the sensor control unit estimates the average particle diameter such that a higher output changing ratio the smaller average particle diameter.

9. The particulate matter detection device according to claim 1 , wherein the sensor control unit calculates the number of particles from the mass of the particulate matter, the average particle diameter of the particulate matter, and a specific density of the particulate matter.

10. The particulate matter detection device according to claim 9 , wherein the specific density of the particulate matter is 1 g/cm 3 .

11. The particulate matter detection device according to claim 1 , wherein the first temperature is a temperature which is equal to or higher than 200° C. and equal to or lower than 400° C.

12. The particulate matter detection device according to claim 1 , wherein the second temperature is a temperature which is equal to or higher than 600° C. and equal to or lower than 1000° C.

13. The particulate matter detection device according to claim 2 , wherein the sensor control unit determines whether or not the sensor output reaches a reference output as a reference for detection of the particulate matter, and actuates the heating control unit.

14. The particulate matter detection device according to claim 3 , wherein the sensor control unit determines whether or not the sensor output reaches a reference output as a reference for detection of the particulate matter, and actuates the heating control unit.

15. The particulate matter detection device according to claim 2 wherein the sensor control unit calculates the mass of the particulate matter by using the first output value.

16. The particulate matter detection device according to claim 5 , wherein the heating control unit starts heating after the sensor output has reached the reference output, and controls the temperature increase rate of the sensor unit such that a temperature of the sensor control unit converges to the preset first temperature.

17. The particulate matter detection device according to claim 1 , wherein the sensor control unit estimates the average particle diameter such that a higher output c

Assignees

• Denso Corp

Inventors

• Koike Kazuhiko
• Yamamoto Masahiro

Classifications

• G01N15/0606 Primary

  by collecting particles on a support · CPC title

• G01N2015/0046

  in gas, e.g. smoke · CPC title

• G01N15/0656

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title