Metallocene-supported catalyst and method of preparing polyolefin using the same

Patent metadata

Field	Value
Publication number	US-10889662-B2
Application number	US-201515516568-A
Country	US
Kind code	B2
Filing date	Dec 14, 2015
Priority date	Dec 12, 2014
Publication date	Jan 12, 2021
Grant date	Jan 12, 2021

Abstract

Provided are a novel metallocene-supported catalyst and a method of preparing a polyolefin using the same. The metallocene-supported catalyst according to the present disclosure may be used in the preparation of polyolefins, it may have excellent activity and excellent reactivity with comonomers, and it may prepare olefinic polymers having a high molecular weight and a low molecular weight.

First claim

The invention claimed is:

1. A metallocene-supported catalyst comprising one or more metallocene compounds represented by the following Chemical Formula 2;
a cocatalyst compound; and
a support:

wherein, in Chemical Formula 2, M is Zr;
B is silicon;
Q 1 and Q 2 are the same as or different from each other, and are each independently a C1 to C4 alkyl group, or a C2 to C10 alkoxyalkyl group;
X 1 and X 2 are each a pivalate group; and
C 1 and C 2 are represented by the following Chemical Formula 3a:

wherein, in Chemical Formula 3a, R 1 to R 5 are the same as or different from each other, and are each independently hydrogen, or a C1 to C4 alkyl group, and
R′ 1 to R′ 3 are the same as or different from each other, and are each independently, a C1 to C4 alkyl group,
wherein B and M of Chemical Formula 2 are bonded to the cyclopentadienyl group of the indenyl groups C 1 and C 2 of Chemical Formula 3a,
wherein the cocatalyst compound comprises one or more of compounds represented by the following Chemical Formula 4, Chemical Formula 5, or Chemical Formula 6:
—[Al(R 23 )—O] n —[  Chemical Formula 4]

wherein, in Chemical Formula 4, each R 23 is the same as or different from each other, and are each independently a halogen, a C1 to C20 hydrocarbon, or a halogen-substituted C1 to C20 hydrocarbon; and
m is an integer of 2 or more;
J(R 23 ) 3   [Chemical Formula 5]

wherein, in Chemical Formula 5, each R 23 is the same as defined in Chemical Formula 4; and
J is aluminum or boron;
[E-H] + [ZA′ 4 ] − or [E] + [ZA′ 4 ] −   [Chemical Formula 6]

wherein, in Chemical Formula 6, E is neutral or cationic Lewis acid;
H is hydrogen atom;
Z is Group 13 element; and
each A′ is the same as or different from each other, and are each independently a C6 to C20 aryl group of a C1 to C20 alkyl group, of which one or more hydrogen atoms are unsubstituted or substituted with a halogen, a C1 to C20 hydrocarbon, an alkoxy, or a phenoxy, and
wherein the support is one or more selected from the group consisting of silica, silica-alumina, and silica-magnesia.

2. The metallocene-supported catalyst of claim 1 , wherein the compound represented by Chemical Formula 2 has the following structural formula:

3. The metallocene-supported catalyst of claim 1 , wherein a weight ratio of the total transition metals in the metallocene compound to the support is 1:10 to 1:1000.

4. The metallocene-supported catalyst of claim 1 , wherein a weight ratio of the cocatalyst compound to the support is 1:1 to 1:100.

5. A method of preparing a polyolefin, which comprises polymerizing olefinic monomers in the presence of the metallocene-supported catalyst of claim 1 .

6. The method of claim 5 , wherein the polymerizing is performed by a solution polymerization process, a slurry process, or a gas phase process.

7. The method of claim 5 , wherein the olefinic monomer comprises one or more monomers selected from the group consisting of ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-eicosene, norbornane, norbornadiene, ethylidenenorbornene, phenylnorbornene, vinylnorbornene, dicyclopentadiene, 1,4-butadiene, 1,5-pentadiene, 1,6-hexadiene, styrene, alpha-methylstyrene, divinylbenzene, and 3-chloromethylstyrene.

8. A polyolefin obtained from the method of preparing a polyolefin of claim 5 .

9. The polyolefin of claim 8 , wherein a weight average molecular weight is 10,000 g/mol to 1,000,000 g/mol.

Assignees

• Lg Chemical Ltd

Inventors

• Shin Eun Young
• Kwon Heon Yong
• Kim Se Young
• Kwon Hyun Jee
• Hong Dae Sik
• Lee Sung Min
• Lee Ki Soo

Classifications

• C08F210/16 Primary

  Copolymers of ethene with alpha-alkenes, e.g. EP rubbers · CPC title

• C08F2420/07

  Heteroatom-substituted Cp, i.e. Cp or analog where at least one of the substituent of the Cp or analog ring is or contains a heteroatom · CPC title

• C08F2420/10

  Heteroatom-substituted bridge, i.e. Cp or analog where the bridge linking the two Cps or analogs is substituted by at least one group that contains a heteroatom · CPC title

• C08F4/65916

  supported on a carrier, e.g. silica, MgCl2, polymer · CPC title

• C08F4/65912

  in combination with an organoaluminium compound · CPC title