Manufacturing method of granules and manufacturing apparatus thereof with ability to rock an agitating blade

Patent metadata

Field	Value
Publication number	US-10882013-B2
Application number	US-201816137905-A
Country	US
Kind code	B2
Filing date	Sep 21, 2018
Priority date	Oct 4, 2017
Publication date	Jan 5, 2021
Grant date	Jan 5, 2021

Abstract

A dry stirrer configured to stir powder in a dry state, and a wet stirrer provided downward of the dry stirrer in the vertical direction and configured to stir the powder are used. In the wet stirrer, the powder is stirred together with a fluid component, so that granules are formed. The wet stirrer includes a stirring chamber having a cylindrical shape and having a central axis placed in the lateral direction, a cut blade configured to rotate around the central axis of the cylindrical shape in the stirring chamber, and an agitating blade configured to rotate along an inner wall that is a cylindrical side face inside the stirring chamber. When the agitating blade passes above the central axis of the stirring chamber in the vertical direction, the agitating blade is rocked.

First claim

What is claimed is:

1. A manufacturing method of granules, the manufacturing method comprising:
stirring powder in a dry state by use of a dry stirrer; and
forming granules by stirring the powder supplied from the dry stirrer together with a fluid component by use of a wet stirrer provided downward of the dry stirrer in a vertical direction and configured to stir the powder, wherein:
the wet stirrer includes
a stirring chamber having a cylindrical shape and having a central axis placed horizontally,
a cut blade configured to rotate around the central axis in the stirring chamber, and
an agitating blade configured to rotate along a side wall surface that is a cylindrical side face inside the stirring chamber; and

when the agitating blade passes above the central axis of the stirring chamber in the vertical direction, the agitating blade is rocked, wherein:
the agitating blade is pressed against the side wall surface;
the agitating blade includes a magnetic body in at least one end of the agitating blade in an axial direction of the stirring chamber;
the wet stirrer includes a magnet on an outer part of at least one end surface of the stirring chamber in the axial direction of the stirring chamber; and
the magnet is placed at a position wherein the agitating blade is temporarily separated from the side wall surface at a time when the agitating blade passes above the central axis of the stirring chamber in the vertical direction.

2. The manufacturing method according to claim 1 , wherein:
the agitating blade is a flat plate extending along the central axis; and
one end of the agitating blade is supported by a support shaft extending along the central axis, the one end being on an opposite side of the agitating blade from the side wall surface.

3. The manufacturing method according to claim 1 , wherein a rotation direction of the cut blade and a rotation direction of the agitating blade are reverse to each other.

4. A manufacturing method of granules, the manufacturing method comprising:
stirring powder in a dry state by use of a dry stirrer; and
forming granules by stirring the powder supplied from the dry stirrer together with a fluid component by use of a wet stirrer provided downward of the dry stirrer in a vertical direction and configured to stir the powder, wherein:
the wet stirrer includes
a stirring chamber having a cylindrical shape and having a central axis placed horizontally,
a cut blade configured to rotate around the central axis in the stirring chamber, and
an agitating blade configured to rotate along a side wall surface that is a cylindrical side face inside the stirring chamber; and

when the agitating blade passes above the central axis of the stirring chamber in the vertical direction, the agitating blade is rocked, wherein:
the agitating blade includes a boss projecting outwardly in an axial direction of the stirring chamber;
a cam groove provided along a circular shape of the cylindrical shape is provided on at least one end surface of the stirring chamber in the axial direction of the stirring chamber;
the cam groove has a bent part that is bent such that a locus of the cam groove comes closer to the central axis above the central axis in the vertical direction; and
the boss is fitted within the cam groove.

5. A manufacturing apparatus of granules, the manufacturing apparatus comprising:
a dry stirrer configured to stir powder in a dry state; and
a wet stirrer provided downward of the dry stirrer in a vertical direction and configured to stir the powder, the wet stirrer being configured to stir the powder supplied from the dry stirrer together with a fluid component, wherein the wet stirrer includes:
a stirring chamber having a cylindrical shape and having a central axis placed horizontally;
a cut blade configured to rotate around the central axis in the stirring chamber;
an agitating blade configured to rotate along a side wall surface that is a cylindrical side face inside the stirring chamber; and
a rocking portion configured to rock the agitating blade at a time when the agitating blade passes above the central axis of the stirring chamber in the vertical direction, wherein;

the agitating blade is pressed against the side wall surface;
the agitating blade includes a magnetic body in at least one end of the agitating blade in an axial direction of the stirring chamber;
the wet stirrer includes a magnet in an outer part of at least one end surface of the stirring chamber in the axial direction of the stirring chamber; and
the magnet is placed at a position where the agitating blade is temporarily separated from the side wall surface at the time when the agitating blade passes above the central axis of the stirring chamber in the vertical direction.

6. The manufacturing apparatus according to claim 5 , wherein:
the agitating blade is a flat plate extending along the central axis; and
one end of the agitating blade is supported by a support shaft extending along the central axis, the one end being on an opposite side of the agitating blade from the side wall surface.

7. The manufacturing apparatus according to claim 5 , wherein a rotation direction of the cut blade and a rotation direction of the agitating blade are reverse to each other.

8. A manufacturing apparatus of granules, the manufacturing apparatus comprising:
a dry stirrer configured to stir powder in a dry state; and
a wet stirrer provided downward of the dry stirrer in a vertical direction and configured to stir the powder, the wet stirrer being configured to stir the powder supplied from the dry stirrer together with a fluid component, wherein the wet stirrer includes:
a stirring chamber having a cylindrical shape and having a central axis placed horizontally:
a cut blade configured to rotate around the central axis in the stirring chamber;
an agitating blade configured to rotate along a side wall surface that is cylindrical side face inside the stirring chamber; and
a rocking portion configured to rock the agitating blade at a time when the agitating blade passes above the central axis of the stirring chamber in the vertical direction, wherein:

the agitating blade includes a boss projecting outwardly in an axial direction of the stirring chamber;
a cam groove provided along a circular shape of the cylindrical shape is provided on at least one end surface of the stirring chamber in the axial direction of the stirring chamber;
the cam groove has a bent part that is bent such that a locus of the cam groove comes closer to the central axis above the central axis in the vertical direction; and
the boss is fitted within the cam groove.

Assignees

• Toyota Motor Co Ltd

Inventors

• Akiyama Naohisa

Classifications

• B01F23/50 Primary

  Mixing liquids with solids (displacing one liquid by another in dispersions of solids in liquids B01D12/00) · CPC title

• B01F27/701

  comprising two or more shafts, e.g. in consecutive mixing chambers · CPC title

• B01F27/84

  with two or more stirrers rotating at different speeds or in opposite directions about the same axis · CPC title

• B01F27/0723

  oblique with respect to the rotating axis · CPC title

• B01J2/10 Primary

  in stationary drums or troughs, provided with kneading or mixing appliances · CPC title