Stretchable member with metal foil

Patent metadata

Field	Value
Publication number	US-10880997-B2
Application number	US-201716473812-A
Country	US
Kind code	B2
Filing date	Dec 21, 2017
Priority date	Dec 27, 2016
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

Disclosed is a stretchable member with a metal foil including a stretchable resin base material, and a conductive metal foil provided on the stretchable resin base material. A surface of the metal foil on the stretchable resin base material side is a roughened surface having surface roughness Ra of 0.1 μm to 3 μm.

First claim

The invention claimed is:

1. A stretchable member with a metal foil, comprising:
a stretchable resin base material; and
a conductive metal foil provided on the stretchable resin base material,
wherein a surface of the metal foil on the stretchable resin base material side is a roughened surface having surface roughness Ra of 0.1 μm to 3 μm, and
a recovery rate after the stretchable resin base material is subjected to tensile deformation up to strain of 20% is greater than or equal to 80%.

2. The stretchable member with a metal foil according to claim 1 ,
wherein the metal foil is a copper foil.

3. The stretchable member with a metal foil according to claim 1 ,
wherein the stretchable resin base material contains (A) a rubber component, and
the rubber component includes at least one kind selected from the group consisting of acrylic rubber, isoprene rubber, butyl rubber, styrene butadiene rubber, butadiene rubber, acrylonitrile butadiene rubber, silicone rubber, urethane rubber, chloroprene rubber, ethylene propylene rubber, fluorine rubber, sulfurized rubber, epichlorohydrin rubber, and chlorinated butyl rubber.

4. The stretchable member with a metal foil according to claim 3 ,
wherein a content of the rubber component is 30 mass % to 100 mass % with respect to a mass of the stretchable resin base material.

5. The stretchable member with a metal foil according to claim 3 ,
wherein the stretchable resin base material further contains a cross-linking polymer of (B) a cross-linking component.

6. The stretchable member with a metal foil according to claim 5 ,
wherein the cross-linking component is a compound having a reactive group of at least one kind selected from the group consisting of a (meth)acryl group, a vinyl group, an epoxy group, a styryl group, an amino group, an isocyanurate group, an ureide group, a cyanate group, an isocyanate group, and a mercapto group.

7. A stretchable device comprising:
a wiring substrate formed by forming the metal foil of the stretchable member with a metal foil according to claim 1 into a wiring pattern; and
an electronic element mounted on the wiring substrate.

8. A method of manufacturing a wiring substrate including a stretchable resin base material, and a metal foil being formed into a wiring pattern, the method comprising:
forming an etching resist on the metal foil of the stretchable member with a metal foil according to claim 1 ;
exposing the etching resist, developing the etching resist after exposure, and thereby forming a resist pattern covering a part of the metal foil;
removing the metal foil in a portion that is not covered with the resist pattern, and thereby forming the metal foil into the wiring pattern; and
removing the resist pattern.

Assignees

• Hitachi Chemical Co Ltd
• Showa Denko Materials Co Ltd

Inventors

• SIM Tangyii
• Yamada Kumpei
• Kawamori Takashi
• Masaki Takeshi

Classifications

• B05D2201/02

  Polymeric substrate · CPC title

• H05K3/0011

  Working of insulating substrates or insulating layers · CPC title

• H05K1/0313

  Organic insulating material · CPC title

• B05D3/067

  Curing or cross-linking the coating · CPC title

• B05D7/04

  to surfaces of films or sheets (producing layered products by applying coatings of pasty or pulverulent plastics B29C41/00) · CPC title