Positive electrode active material, method for manufacturing same, and lithium secondary battery containing same

Patent metadata

Field	Value
Publication number	US-10879532-B2
Application number	US-201816155197-A
Country	US
Kind code	B2
Filing date	Oct 9, 2018
Priority date	Apr 8, 2016
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A positive active material is provided. The positive active material may include lithium, an additive metal, and at least one of nickel, cobalt, manganese, or aluminum. The additive metal may include an element different from nickel, cobalt, manganese, and aluminum. An average content of the additive metal may be less than 2 mol %.

First claim

What is claimed is:

1. A positive active material comprising:
(i) lithium,
(ii) an additive metal, and
(iii) at least one of nickel, cobalt, manganese, or aluminum,
wherein the additive metal includes an element different from nickel, cobalt, manganese, and aluminum,
wherein the positive active material comprises a first crystal structure and a second crystal structure, which have different crystal systems from each other,
wherein the first crystal structure is a cubic crystal structure and the second crystal structure is a trigonal or rhombohedral crystal structure,
wherein the positive active material comprises an inner portion relatively adjacent to a center of the positive active material and an outer portion relatively adjacent to a surface of the positive active material, and
wherein a proportion of the first crystal structure in the outer portion is greater than a proportion of the first crystal structure in the inner portion.

2. The positive active material of claim 1 , wherein the additive metal has a substantially constant concentration throughout the positive active material, and
wherein an average content of the additive metal is less than 2 mol %.

3. The positive active material of claim 1 , wherein proportions of the first crystal structure and the second crystal structure are adjusted depending on the content of the additive metal.

4. The positive active material of claim 1 ,
wherein the proportion of the first crystal structure increases as the content of the additive metal increases.

5. The positive active material of claim 1 , wherein a proportion of the first crystal structure is higher than a proportion of the second crystal structure in a surface portion of a particle, and
wherein a proportion of the second crystal structure is higher than a proportion of the first crystal structure in a central portion of the particle.

6. A positive active material represented by the following chemical formula 1,
LiM1 a M2 b M3 c M4 d O 2   Chemical formula 1

wherein
each of ‘M1’, ‘M2’ and ‘M3’ is one of nickel, cobalt, manganese, and aluminum
‘M4’ includes at least one of tungsten, niobium, tantalum, rubidium, bismuth, zinc, gallium, calcium, strontium, or tin;
0≤a<1, 0≤b<1, 0≤c<1, 0<d<0.02, and at least one of ‘a’, ‘b’ or ‘c’ is greater than 0; and
‘M1’, ‘M2’, and ‘M3’ are different metals from each other.

7. The positive active material of claim 6 , wherein a crystal structure is controlled depending on a ‘d’ value in the chemical formula 1, and a permeating amount of fluorine is controlled depending on the ‘d’ value in the chemical formula 1 in a charge/discharge operation.

8. A method of fabricating a positive active material, the method comprising:
preparing a base aqueous solution including at least one of nickel, cobalt, manganese, or aluminum, and an additive aqueous solution including an additive metal;
providing the base aqueous solution and the additive aqueous solution into a reactor to fabricate a positive active material precursor in which a metal hydroxide including at least one of nickel, cobalt, manganese, or aluminum is doped with the additive metal; and
firing the positive active material precursor and lithium salt to fabricate a positive active material in which a metal oxide including lithium and at least one of nickel, cobalt, manganese, or aluminum is doped with the additive metal
wherein the positive active material comprises a first crystal structure and a second crystal structure, which have different crystal systems from each other,
wherein the first crystal structure is a cubic crystal structure, and
wherein the second crystal structure is a trigonal or rhombohedral crystal structure,
wherein the positive active material comprises an inner portion relatively adjacent to a center of the positive active material and an outer portion relatively adjacent to a surface of the positive active material, and
wherein a proportion of the first crystal structure in the outer portion is greater than a proportion of the first crystal structure in the inner portion.

9. The method of claim 8 ,
wherein a doping concentration of the additive metal is less than 2 mol %,
wherein a firing temperature of the positive active material precursor and the lithium salt is adjusted depending on the doping concentration of the additive metal.

10. The method of claim 8 , wherein a firing temperature of the positive active material precursor and the lithium salt increases as the doping concentration of the additive metal increases.

11. The method of claim 8 , wherein the doping concentration of the additive metal is adjusted by a concentration of the additive metal in the additive aqueous solution.

12. The method of claim 8 , wherein a pH in the reactor is adjusted by the additive aqueous solution when the positive active material precursor is fabricated.

13. A positive active material represented by the following chemical formula 1:
LiM1 a M2 b M3 c M4 d O 2   Chemical formula 1

wherein
each of ‘M1’, ‘M2’ and ‘M3’ is one of nickel, cobalt, manganese, and aluminum;
‘M4’ includes at least one of tungsten, molybdenum, zirconium, niobium, tantalum, titanium, rubidium, bismuth, magnesium, zinc, gallium, vanadium, chromium, calcium, strontium, or tin;
0≤a<1, 0≤b<1, 0≤c<1, 0<d<0.02, and at least one of ‘a’, ‘b’ or ‘c’ is greater than 0; and
‘M1’, ‘M2’, and ‘M3’ and ‘M4’ are different metals from each other,
wherein the positive active material comprises an inner portion relatively adjacent to a center of the positive active material and an outer portion relatively adjacent to a surface of the positive active material,
wherein the inner portion and the outer portion both include a first crystal structure and a second crystal structure, which have different crystal systems from each other,
wherein a proportion of the first crystal structure is higher than a proportion of the second crystal structure in the outer portion, and
wherein a proportion of the second crystal structure is higher than a proportion of the first crystal structure in the inner portion.

14. The positive active material of claim 13 , wherein the M4 has a substantially constant concentration throughout the positive active material.

15. The positive active material of claim 13 , wherein proportions of the first crystal structure and the second crystal structure are adjusted depending on the content of the M4.

16. The positive active material of claim 13 , wherein the first crystal structure is a cubic crystal structure,
wherein the second crystal structure is a trigonal or rhombohedral crystal structure, and
wherein the proportion of the first crystal structure increases as the content of the M4 increases.

Assignees

• Iucf Hyu

Inventors

• Sun Yang-Kook
• Jun Do Wook
• Kim Un Hyuck

Classifications

• C01G53/82

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• H01M4/366

  as layered products · CPC title

• C01P2004/12

  with a cylindrical shape · CPC title

• C01P2004/45

  Aggregated particles or particles with an intergrown morphology · CPC title

• H01M4/626

  Metals · CPC title