Methods for the manufacture of flexible microbatteries

US10879503B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-10879503-B2
Application numberUS-201815882126-A
CountryUS
Kind codeB2
Filing dateJan 29, 2018
Priority dateJul 21, 2014
Publication dateDec 29, 2020
Grant dateDec 29, 2020

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

Designs, strategies and methods for forming micro-batteries are described. In some examples, ultrasonic welded seals may be used to seal battery chemistry within the micro-battery. In some further examples, the micro-battery is encapsulated by a copper film where at least a portion of the copper film is formed by electroless plating.

First claim

Opening claim text (preview).

What is claimed is: 1. A method of manufacturing a micro-battery comprising: obtaining a cathode collector; attaching a cathode to the cathode collector with a conductive adhesive; obtaining an anode collector; obtaining an anode; stacking the cathode collector, the cathode, the anode, the anode collector, and a separator, wherein the separator lies between the cathode and the anode; surrounding the stack with a first and second flexible plastic sheet; welding the first and second flexible plastic sheets to each other with a first ultrasonic weld, wherein the first ultrasonic weld surrounds the stack along a first portion of two sides, wherein a second portion of the two sides comprises a fill port for the micro-battery; filling an electrolyte within the fill port; applying a second ultrasonic weld, wherein the second ultrasonic weld seals the second portion of the two sides of the first and second flexible plastic sheets and seals the fill port; depositing an electroless plated layer of copper along a portion of the micro-battery. 2. The method of claim 1 wherein ultrasonic motion applied during at least one of the first ultrasonic weld and the second ultrasonic welds occurs predominantly along the same plane as the surface being sealed.

Assignees

Inventors

Classifications

  • H01M4/661Primary

    Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

  • Flexibility or foldability · CPC title

  • Pouches or flexible bags · CPC title

  • Thickness · CPC title

  • with two or more layers of only organic material · CPC title

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Frequently asked questions

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What does patent US10879503B2 cover?
Designs, strategies and methods for forming micro-batteries are described. In some examples, ultrasonic welded seals may be used to seal battery chemistry within the micro-battery. In some further examples, the micro-battery is encapsulated by a copper film where at least a portion of the copper film is formed by electroless plating.
Who is the assignee on this patent?
Johnson & Johnson Vision Care
What technology area does this patent fall under?
Primary CPC classification H01M4/661. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Dec 29 2020 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 5 related publications on this page (citations in our corpus or others sharing the same primary CPC).