Battery
US-2016365584-A1 · Dec 15, 2016 · US
US10879503B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10879503-B2 |
| Application number | US-201815882126-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 29, 2018 |
| Priority date | Jul 21, 2014 |
| Publication date | Dec 29, 2020 |
| Grant date | Dec 29, 2020 |
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Designs, strategies and methods for forming micro-batteries are described. In some examples, ultrasonic welded seals may be used to seal battery chemistry within the micro-battery. In some further examples, the micro-battery is encapsulated by a copper film where at least a portion of the copper film is formed by electroless plating.
Opening claim text (preview).
What is claimed is: 1. A method of manufacturing a micro-battery comprising: obtaining a cathode collector; attaching a cathode to the cathode collector with a conductive adhesive; obtaining an anode collector; obtaining an anode; stacking the cathode collector, the cathode, the anode, the anode collector, and a separator, wherein the separator lies between the cathode and the anode; surrounding the stack with a first and second flexible plastic sheet; welding the first and second flexible plastic sheets to each other with a first ultrasonic weld, wherein the first ultrasonic weld surrounds the stack along a first portion of two sides, wherein a second portion of the two sides comprises a fill port for the micro-battery; filling an electrolyte within the fill port; applying a second ultrasonic weld, wherein the second ultrasonic weld seals the second portion of the two sides of the first and second flexible plastic sheets and seals the fill port; depositing an electroless plated layer of copper along a portion of the micro-battery. 2. The method of claim 1 wherein ultrasonic motion applied during at least one of the first ultrasonic weld and the second ultrasonic welds occurs predominantly along the same plane as the surface being sealed.
Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title
Flexibility or foldability · CPC title
Pouches or flexible bags · CPC title
Thickness · CPC title
with two or more layers of only organic material · CPC title
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