Cover window of a flexible display device and method of manufacturing a cover window of a flexible display device

Patent metadata

Field	Value
Publication number	US-10877302-B2
Application number	US-201815978023-A
Country	US
Kind code	B2
Filing date	May 11, 2018
Priority date	Jun 2, 2017
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A cover window of a flexible display device includes a base film, a support layer on the base film, and a bead layer on the support layer. The bead layer includes a plurality of beads distributed at a surface of the cover window and a binder for binding the beads. A portion of at least one bead of the beads is exposed to outside.

First claim

What is claimed is:

1. A cover window of a flexible display device comprising:
a base film;
a support layer on the base film; and
a bead layer on the support layer, the bead layer including a plurality of beads distributed at a surface of the cover window and a binder for binding the beads,
wherein the beads are in contact with a surface of the cover window, and are embedded in the binder such that the beads are not exposed to outside and the surface of the cover window is flat,
wherein the binder has a compression modulus lower than a compression modulus of the support layer, and
wherein the beads are configured to reduce and support an impact from the outside.

2. The cover window of claim 1 ,
wherein the binder is configured to absorb and disperse the impact transferred from the beads, and
wherein the support layer is configured to reduce and support the impact transferred from the binder.

3. The cover window of claim 1 , wherein the beads have an average particle diameter of about 5 nm to about 1 μm.

4. The cover window of claim 1 , wherein the beads include glass or diamond.

5. The cover window of claim 1 , wherein a concentration of the beads in the bead layer is from about 1 wt % to about 80 wt %, based on the total weight of the bead layer.

6. The cover window of claim 1 , wherein the beads and the binder have a refractive index difference less than about 0.1.

7. The cover window of claim 1 , wherein the bead layer has a haze less than or equal to about 5%, and has a light transmittance greater than or equal to about 85%.

8. The cover window of claim 1 , wherein the binder comprises at least one selected from the group consisting of an acrylic compound, a urethane compound, and a silicon compound.

9. The cover window of claim 1 , wherein the binder has a compression modulus of about 10 MPa to about 2,000 MPa.

10. The cover window of claim 1 , wherein the support layer comprises at least one selected from the group consisting of an acrylic compound, a urethane compound, and a silicon compound.

11. The cover window of claim 1 , wherein the support layer has a compression modulus of about 1,000 MPa to about 8,000 MPa.

12. The cover window of claim 1 , wherein the binder has a thickness of about 3 nm to about 200 nm, and
wherein the support layer has a thickness ranging from about 5 μm to about 50 μm.

13. The cover window of claim 1 , wherein the beads are formed as a single layer in the binder.

14. A method of forming a cover window of a flexible display device, the method comprising:
forming a base film;
forming a support layer on the base film; and
forming a bead layer on the support layer, the bead layer including a plurality of beads distributed at a surface of the cover window and a binder for binding the beads,
wherein the beads are in contact with a surface of the cover window, and are embedded in the binder such that the beads are not exposed to outside and the surface of the cover window is flat,
wherein the binder has a compression modulus lower than a compression modulus of the support layer, and
wherein the beads are configured to reduce and support an impact from the outside.

15. The method of claim 14 ,
wherein the binder is configured to absorb and disperse the impact transferred from the beads, and
wherein the support layer is configured to reduce and support the impact transferred from the binder.

16. The method of claim 14 , wherein forming the support layer on the base film comprises:
coating the support layer on the base film; and
hardening the support layer coated on the base film.

17. The method of claim 14 , wherein forming the bead layer on the support layer comprises:
coating the bead layer on the support layer; and
hardening the bead layer coated on the support layer.

Assignees

• Samsung Display Co Ltd

Inventors

• Shin Heonjung
• Oh Hye-Jin
• Lee Jeoungsub
• Choi Min-Hoon
• Kim Kyungtae
• Kim Boa
• Kim Sanghoon
• Park Sang-Il
• Oh Hyun Joon
• HAN Junghoon

Classifications

• H10K59/871

  Self-supporting sealing arrangements · CPC title

• H10D86/0212

  comprising manufacture, treatment or coating of substrates · CPC title

• G02B1/14 Primary

  Protective coatings, e.g. hard coatings · CPC title

• B32B37/142

  Laminating of sheets, panels or inserts, e.g. stiffeners, by wrapping in at least one outer layer, or inserting into a preformed pocket · CPC title

• B32B33/00

  Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class · CPC title