Screw compressor for HVAC

Patent metadata

Field	Value
Publication number	US-10876768-B2
Application number	US-201816137788-A
Country	US
Kind code	B2
Filing date	Sep 21, 2018
Priority date	Sep 21, 2018
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

A screw compressor for a heating, ventilation, and air conditioning (HVAC) system. The screw compressor includes a housing having an inlet end and an outlet end for refrigerant to pass into and out of the housing. A motor is within the housing. A plurality of screw sets are arranged about the motor. The screw sets receive refrigerant entering through the inlet, compress the refrigerant between meshed rotors of the plurality of screw sets, and direct refrigerant out of the housing through the outlet end of the housing.

First claim

What is claimed is:

1. A screw compressor for a heating, ventilation, and air conditioning (HVAC) system, the screw compressor comprising:
a housing having an inlet end and an outlet end for refrigerant to pass into and out of the housing;
a motor within the housing; and
a plurality of screw sets arranged about the motor, the screw sets receive the refrigerant entering through the inlet end, compress the refrigerant between meshed rotors of the plurality of screw sets, and direct the refrigerant out of the housing through the outlet end of the housing;
wherein the motor is at a center of the plurality of screw sets.

2. The screw compressor of claim 1 , wherein the motor is arranged along a longitudinal axis of the housing that extends from the inlet end to the outlet end along an axial center of the housing.

3. The screw compressor of claim 1 , wherein the plurality of screw sets are spaced apart about the motor.

4. The screw compressor of claim 1 , further comprising:
a rotatable inlet cylinder at the inlet end of the housing having an inlet for the refrigerant to pass into the rotatable inlet cylinder and then into the housing through the inlet end of the housing; and
a rotatable outlet cylinder at the outlet end of the housing having an outlet for the refrigerant that has passed through the housing to exit the rotatable outlet cylinder.

5. The screw compressor of claim 1 , further comprising:
a seal plate mounted at the rotatable outlet cylinder such that the rotatable outlet cylinder is between the seal plate and the housing;
wherein:
the seal plate restricts rotation of the rotatable outlet cylinder when the seal plate is pressed against the rotatable outlet cylinder; and
the rotatable outlet cylinder is free to rotate when the seal plate is loosened and not pressed against the rotatable outlet cylinder.

6. The screw compressor of claim 1 , further comprising:
an inverter mounted at the rotatable inlet cylinder such that the rotatable inlet cylinder is between the inverter and the housing;
wherein:
the inverter restricts rotation of the rotatable inlet cylinder when the inverter is pressed against the rotatable outlet cylinder; and
the rotatable inlet cylinder is free to rotate when the inverter is loosened and not pressed against the rotatable inlet cylinder.

7. A screw compressor for a heating, ventilation, and air conditioning (HVAC) system, the screw compressor comprising:
a housing having an inlet end and an outlet end;
a rotatable inlet cylinder at the inlet end of the housing having an inlet for refrigerant to pass into the rotatable inlet cylinder and then into the housing through the inlet end of the housing;
a rotatable outlet cylinder at the outlet end of the housing having an outlet for the refrigerant that has passed through the housing to exit the rotatable outlet cylinder;
a motor within the housing, the motor is arranged along a longitudinal axis of the housing and extends along an axial center of the housing; and
a plurality of screw sets rotated by the motor, the screw sets compress the refrigerant between meshed screws of each screw set, the screw sets are equidistant to the longitudinal axis;
wherein the plurality of screw sets surround the motor.

8. The screw compressor of claim 7 , wherein the motor is an electric motor.

9. The screw compressor of claim 7 , wherein the motor is at a center of the plurality of screw sets.

10. The screw compressor of claim 7 , wherein the plurality of screw sets are evenly spaced about the motor.

11. The screw compressor of claim 7 , further comprising drive gears in cooperation with a motor gear of the motor and the plurality of screw sets such that rotation of the motor gear driven by the motor rotates the drive gears, and rotation of the drive gears rotates the plurality of screw sets.

12. The screw compressor of claim 7 , wherein at least some of the plurality of screw sets include a male rotor meshed with a female rotor.

13. The screw compressor of claim 7 , wherein at least some of the plurality of screw sets include a center rotor that is between and meshed with both a first side rotor and a second side rotor.

14. The screw compressor of claim 7 , wherein the inlet of the inlet cylinder is rotatable.

15. The screw compressor of claim 7 , wherein the outlet of the outlet cylinder is rotatable.

16. The screw compressor of claim 7 , further comprising a seal plate mounted at the rotatable outlet cylinder such that the rotatable outlet cylinder is between the seal plate and the housing.

17. The screw compressor of claim 16 , wherein the seal plate restricts rotation of the rotatable outlet cylinder when the seal plate is pressed against the rotatable outlet cylinder; and
wherein the rotatable outlet cylinder is free to rotate when the seal plate is loosened and not pressed against the rotatable outlet cylinder.

18. The screw compressor of claim 7 , further comprising an inverter mounted at the rotatable inlet cylinder such that the rotatable inlet cylinder is between the inverter and the housing.

19. The screw compressor of claim 18 , wherein the inverter restricts rotation of the rotatable inlet cylinder when the inverter is pressed against the rotatable outlet cylinder; and
wherein the rotatable inlet cylinder is free to rotate when the inverter is loosened and not pressed against the rotatable inlet cylinder.

20. A screw compressor for a heating, ventilation, and air conditioning (HVAC) system, the screw compressor comprising:
a housing having an inlet end and an outlet end;
a rotatable inlet cylinder at the inlet end of the housing having an inlet for refrigerant to pass into the rotatable inlet cylinder and then into the housing through the inlet end of the housing;
a rotatable outlet cylinder at the outlet end of the housing having an outlet for the refrigerant that has passed through the housing to exit the rotatable outlet cylinder;
a motor within the housing, the motor is arranged along a longitudinal axis of the housing and extends along an axial center of the housing;
a plurality of screw sets rotated by the motor, the screw sets compress the refrigerant between meshed screws of each screw set, the screw sets are equidistant to the longitudinal axis; and
drive gears in cooperation with a motor gear of the motor and the plurality of screw sets such that rotation of the motor gear driven by the motor rotates the drive gears, and rotation of the drive gears rotates the plurality of screw sets.

Assignees

• Denso Int America Inc

Inventors

• Schoneboom Sean

Classifications

• F25B1/047 Primary

  of screw type · CPC title

• F04C18/123

  with radially or approximately radially from the rotor body extending tooth-like elements, co-operating with recesses in the other rotor, e.g. one tooth · CPC title

• F01C21/007 Primary

  General arrangements of parts; Frames and supporting elements · CPC title

• F04C2240/30

  Casings or housings · CPC title

• F04C29/04

  Heating; Cooling (of machines or engines in general F01P); Heat insulation (heat insulation in general F16L59/00) · CPC title